Self-actuated cleaning head for an autonomous vacuum

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Solution Overview

Problem

Conventional autonomous floor cleaning systems are limited in their ability to adapt to various messes and surface types, often requiring manual adjustments and struggling with navigation, waste management, and effective cleaning of stains and debris, especially when encountering obstacles and liquid waste.

Innovation Solution

An autonomous cleaning robot with a self-actuated, vertically adjustable cleaning head, equipped with sensors and a mop roller, that uses audiovisual sensors to map the environment, detect messes, and adjust its cleaning height and strategy based on surface and mess types, while also incorporating a waste bag with absorbent for handling liquid waste.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the cleaning head is set at a fixed optimal height for cleaning efficacy, then cleaning performance is improved, but mobility is sacrificed as the system cannot adapt to different obstacles and surface types

Engineering Contradiction:
Improvecleaning efficacyVSAvoidmobility
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The cleaning head height is made dynamically adjustable through an actuator system that automatically modifies the height based on sensor feedback about obstacles and surface types. This allows the system to adapt between cleaning efficacy (lower height) and mobility (higher height) in real-time, resolving the contradiction between fixed optimal height and adaptability.

Inventive Principle:
Principle #15Dynamics

2Reliability

If manual adjustment of cleaning head height is performed to optimize cleaning, then cleaning performance is improved, but user intervention is required and time is lost

Engineering Contradiction:
Improvecleaning performanceVSAvoiduser intervention requirement
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The system performs self-adjustment of cleaning head height through automated sensors and actuators that detect obstacles and surface conditions, eliminating the need for manual user intervention. The cleaning head automatically positions itself at the optimal height for each situation, maintaining high cleaning performance while improving ease of operation.

Inventive Principle:
Principle #25Self-service

3Reliability

If pressure is applied to the mop roller to remove tough stains, then cleaning capability is improved, but the microfiber cloth's ability to retain water is reduced

Engineering Contradiction:
Improvestain removal capabilityVSAvoidwater retention
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The system dynamically adjusts the pressure applied to the mop roller based on real-time detection of stain type and severity. For tough stains, increased pressure is applied to improve removal capability, while for light stains or when water retention is needed, pressure is reduced. This dynamic control resolves the contradiction between stain removal effectiveness and water retention.

Inventive Principle:
Principle #15Dynamics

4Ease of manufacture

If a conventional waste bag is used for solid waste, then storage is simple, but the bag becomes saturated and weak when liquid waste is stored

Engineering Contradiction:
Improvewaste bag simplicityVSAvoidwaste bag strength
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The waste bag system incorporates absorbent materials that change the physical parameters of liquid waste by absorbing and solidifying it. This parameter change prevents the waste bag from becoming saturated and weak, maintaining bag strength and reliability when storing liquid waste while keeping the overall system simple.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The autonomous cleaning robot enhances cleaning efficacy and mobility by automatically adjusting to different surfaces and messes, effectively cleaning a variety of debris and stains, and efficiently managing both solid and liquid waste, improving user interaction and navigation within the environment.

Implementation Method 1

a waste bag with absorbent for handling liquid waste

Methodology Applied
Scientific EffectAbsorption: Absorption (physical)

Data Source

PatentUS11116374B2Self-actuated cleaning head for an autonomous vacuum
Publication Date: 2021.09.14 MATIC ROBOTS INC
  • US11116374B2 patent drawing
  • US11116374B2 patent drawing
  • US11116374B2 patent drawing

AI summary

An autonomous cleaning robot (e.g., an autonomous vacuum) may clean an environment using a cleaning head that is self-actuated. The cleaning head includes an actuator assembly comprising an actuator configured to control rotation and vertical movement of a cleaning roller, a controller, and a cleaning roller having an elongated cylindrical length connected to the actuator assembly. The cleaning head also includes a computer processor connected to the actuator assembly and a non-transitory computer-readable storage medium that causes the computer processor to map the environment based on sensor data captured by the autonomous vacuum. The computer processor may determine an optimal height for the cleaning head based on the map and instruct the actuator assembly to adjust the height of the cleaning head.