Self-Adaptive Breathable Cushion Structure with Elastic Support Units

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Solution Overview

Problem

Current cushions are difficult to clean, lack ventilation and heat dissipation, and are not effective in sterilizing bacteria and mites, leading to short service life and discomfort.

Innovation Solution

A cushion supporting structure with self-adaptive units comprising flexible bearing members and elastic members that deform under pressure, allowing for easy cleaning and sterilization, while providing ventilation and heat dissipation, and maintaining durability and long-lasting elasticity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional filling materials (sponge, latex) are used in cushions, then soft support is provided, but cleaning becomes difficult and bacteria/mites cannot be effectively eliminated

Engineering Contradiction:
Improvesoft supportVSAvoidcleaning ease
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent removes traditional filling materials (sponge, latex) from the cushion structure and replaces them with elastic members (springs, rod bodies) that provide support without retaining soil or bacteria. This extraction of the problematic filling material while maintaining the support function resolves the contradiction between soft support and cleaning ease.

Inventive Principle:
Principle #2Taking out (Extraction)

2Device complexity

If traditional filling materials are used, then cushion structure is simple, but ventilation and heat dissipation are insufficient

Engineering Contradiction:
Improvecushion structureVSAvoidheat dissipation
Core Design Contradiction:
Device complexityVSTemperature

Solution Approach 1:

The patent employs elastic members with porous or open structures (springs, rod bodies with gaps) that create ventilation channels within the cushion. These porous structures allow air circulation for improved heat dissipation while maintaining structural simplicity, resolving the contradiction between simple structure and temperature control.

Inventive Principle:
Principle #31Porous materials

3Temperature

If elastic members are added to create self-adaptive units, then ventilation and heat dissipation improve, but device complexity increases

Engineering Contradiction:
Improveventilation and heat dissipationVSAvoidcushion structure
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The elastic members serve multiple functions simultaneously: they provide mechanical support, enable ventilation through their porous structure, facilitate heat dissipation, and allow adaptive deformation. This multi-functionality reduces the need for separate components, thereby limiting the increase in device complexity while achieving improved temperature control.

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Duration of action of stationary object

If elastic members are used instead of traditional fillers, then service life is extended and sterilization is easier, but manufacturing complexity increases

Engineering Contradiction:
Improveservice lifeVSAvoidmanufacturing ease
Core Design Contradiction:
Duration of action of stationary objectVSEase of manufacture

Solution Approach 1:

The patent changes the fundamental parameter of the filling material from soft, deformable materials (sponge, latex) to rigid or semi-rigid elastic members (springs, rod bodies) with high durability. This parameter change extends service life and enables easier sterilization while the modular nature of the elastic members keeps manufacturing processes relatively simple.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The cushion supporting structure offers adaptive support, improved ventilation, fast heat dissipation, and extended service life, making it suitable for various applications such as seat cushions and pillows, while being easy to clean and maintain.

Implementation Method 1

the elastic member is deformed; when the pressure is removed, the elastic member is reset under its elasticity

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS12048382B2Cushion supporting structure
Publication Date: 2024.07.30 WANG JIANWU
  • US12048382B2 patent drawing
  • US12048382B2 patent drawing
  • US12048382B2 patent drawing

AI summary

A self-adaption breathable cushion comprises a fixed base and a plurality of self-adaptive units integrated side by side and disposed on the fixed base; each of the adaptive units comprises a strap and an elastic member, the elastic member supports the strap to tension above the fixing base; when the strap is pressed and recessed, the elastic member deforms, so that the whole self-adaptive unit moves downwards; when the pressure is removed, the elastic member is reset, and the strap is also reset. The self-adaptive breathable cushion can be deformed self-adaptively according to the weight of a human body to be borne, so as to be attached to the human body, making the human body more comfortable.