Self-adaptive Mechanical Finger With Transmission Linkage

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Solution Overview

Problem

Current robotic hands face challenges in achieving self-adaptive capabilities without complex electronics or sensors, and existing prototypes are often costly and difficult to control due to the need for multiple degrees of freedom and actuators.

Innovation Solution

The development of mechanical fingers with three phalanges and a transmission linkage that allows for self-adaptive behavior by using a combination of passive elements and actuation, where the transmission linkage reaches the distal phalanx, is connected to the ground, and does not constrain the degrees of freedom, enabling efficient adaptation to object shapes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If robotic hands are designed with multiple degrees of freedom and independent actuators for each joint, then the adaptability and dexterity are improved, but the device complexity and control difficulty increase significantly

Engineering Contradiction:
ImproveadaptabilityVSAvoidcomplexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The mechanical finger is designed to be self-actuating through a transmission linkage that converts a single actuator's motion into coordinated motion of multiple phalanges. The system uses passive mechanical elements (linkages, joints, and springs) to automatically distribute the actuation force throughout the finger structure, eliminating the need for complex electronic control systems while maintaining adaptability.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

A single actuator is designed to control multiple degrees of freedom simultaneously through the transmission linkage mechanism. The linkage system serves multiple functions: it transmits force, coordinates phalanx motion, and enables the finger to adapt to various object shapes, replacing what would traditionally require multiple independent actuators.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If robotic hands use independent actuation for each joint, then the adaptability to object shapes is improved, but the cost and control difficulty increase

Engineering Contradiction:
ImproveadaptabilityVSAvoidcost
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The mechanical finger is designed to be self-actuating through a transmission linkage that converts a single actuator's motion into coordinated motion of multiple phalanges. The system uses passive mechanical elements (linkages, joints, and springs) to automatically distribute the actuation force throughout the finger structure, eliminating the need for complex electronic control systems while maintaining adaptability.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

Multiple actuation functions are merged into a single actuator through the transmission linkage mechanism. The linkage system combines the motion control of multiple phalanges into one integrated actuation system, reducing the total number of actuators required and thereby lowering manufacturing costs.

Inventive Principle:
Principle #5Merging (Combining)

3Device complexity

If robotic hands are designed with simplified actuation systems, then the device complexity and cost are reduced, but the ability to adapt to object shapes may be compromised

Engineering Contradiction:
ImprovecomplexityVSAvoidadaptability
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

A transmission linkage is introduced as an intermediary mechanism between the single actuator and the multiple phalanges. This linkage system acts as a mechanical mediator that translates the simple actuator motion into coordinated multi-phalanx movement, enabling the simplified actuation system to achieve the adaptability of more complex systems.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The transmission linkage is designed with dynamic characteristics that allow it to adapt to different grasping scenarios. The linkage geometry and spring properties are configured to automatically adjust the force distribution and motion patterns based on the object being grasped, enabling adaptability without requiring complex control algorithms.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS9126342B2Self-adaptive mechanical finger and method
Publication Date: 2015.09.08 POLYVALOR LP
  • US9126342B2 patent drawing
  • US9126342B2 patent drawing
  • US9126342B2 patent drawing

AI summary

A mechanical finger comprises at least three phalanges, with a base phalanx pivotally connected at a proximal end to a base. At least one intermediate phalanx is pivotally connected at a proximal end to a distal end of the base phalanx. An end phalanx is pivotally connected at a proximal end to a distal end of a distal-most one of the at least one intermediate phalanx. The phalanges pivot about parallel pivot axes. A transmission linkage is between the base and the end phalanx. The transmission linkage has links and joints unconnected to any of the phalanges other than the end phalanx, the transmission linkage being configured so as not to constrain the degrees of freedom of the mechanical finger.