Self-Adjusting Stent Assembly for Vessel Diameter Adaptation

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Solution Overview

Problem

Current self-expanding stents are designed for specific vessel diameters, leading to sizing errors when used in vessels with varying diameters, which can result in undersizing or oversizing, causing complications such as thrombosis, re-stenosis, or vessel perforation.

Innovation Solution

A self-expanding stent assembly that can expand to a range of diameters from 5.5 mm to 9 mm, with a chronic radial force of 0.20 N/mm to 0.33 N/mm, featuring a knitted stent jacket with an expansible mesh structure that adapts to varying vessel diameters, reducing the need for multiple stent sizes and minimizing vessel trauma.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If a self-expanding stent is designed to fit a specific vessel diameter, then the stent can provide adequate support and minimize vessel wall damage, but the stent cannot accommodate variances in vessel diameters of 5 mm or larger

Engineering Contradiction:
Improvestent diameter precisionVSAvoidvessel diameter adaptability
Core Design Contradiction:
Manufacturing precisionVSAdaptability or versatility

Solution Approach 1:

The stent assembly incorporates a dynamic expansion mechanism that allows it to transition from a compressed delivery state to multiple expanded diameter states. The stent can be deployed to match the actual vessel diameter through controlled expansion, rather than being fixed at a single diameter. This dynamic capability enables the same stent to adapt to vessels with diameters varying by 5 mm or more while maintaining precise dimensional control at the target diameter.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The stent assembly utilizes parameter changes by allowing the expansion diameter to be adjusted based on the measured vessel diameter. The system enables changing the critical diameter parameter from a fixed value to a variable that can be selected within a range, thereby accommodating vessel diameter variations while maintaining manufacturing precision for each specific diameter target.

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If imaging techniques are used to determine the required stent size, then the stent can be sized more accurately, but the procedure becomes more complex and time-consuming

Engineering Contradiction:
Improvevessel diameter measurement accuracyVSAvoidstent deployment procedure complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The stent assembly is designed as a universal platform that can be used across a wide range of vessel diameters without requiring different stent designs. This multi-functionality reduces the complexity of selecting and deploying the correct stent size, as the same stent platform can be expanded to match various vessel diameters determined through imaging techniques.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Adaptability or versatility

If a stent is oversized to accommodate larger vessel diameter variations, then the stent can fit more vessels, but the stent may stress the vessel walls and generate re-stenosis or perforation

Engineering Contradiction:
Improvevessel diameter range coverageVSAvoidvessel wall stress
Core Design Contradiction:
Adaptability or versatilityVSObject-affected harmful factors

Solution Approach 1:

The dynamic expansion capability allows the stent to be deployed at the precise vessel diameter rather than using a fixed oversized design. This ensures the stent provides adequate support without excessive radial force that could stress the vessel wall and cause re-stenosis or perforation.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The stent assembly enables local optimization of the expansion diameter to match the specific vessel segment being treated. By adjusting the expansion parameter to the actual local vessel diameter, the stent provides adequate radial support where needed without applying excessive stress to the vessel wall.

Inventive Principle:
Principle #3Local quality

4Object-affected harmful factors

If a stent is undersized to minimize vessel wall stress, then the stent can reduce the risk of re-stenosis and perforation, but the stent may shift or fail to achieve full apposition, increasing thrombosis risk

Engineering Contradiction:
Improvevessel wall stressVSAvoidstent positioning stability
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The dynamic expansion mechanism allows the stent to achieve full expansion and apposition against the vessel wall at the correct diameter, ensuring stable positioning and thrombosis prevention without excessive oversizing that would cause vessel wall stress.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The stent assembly effectively adapts to a wide range of vessel diameters, reducing sizing errors and complications, providing stable endothelial cell growth and minimizing the risk of thrombosis and re-stenosis while allowing for better pharmacological delivery and embolic protection.

Implementation Method 1

Self-expanding stents generally have a tubular shape cut in a pattern that results in spring-like movement of the stent assembly in the radial direction

Methodology Applied
Scientific EffectSpring-like movement: Spring

Implementation Method 2

The stent assembly is configured to expand from an initial diameter to one or more expanded diameters within a range of expanded diameters while applying a radial force

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS20230277345A1Methods of using a self-adjusting stent assembly and kits including same
Publication Date: 2023.09.07 INSPIRE M D LTD
  • US20230277345A1 patent drawing
  • US20230277345A1 patent drawing
  • US20230277345A1 patent drawing

AI summary

A method of using a self-adjusting stent assembly includes estimating body lumen diameter(s) associated with a portion of a body lumen in which a stent assembly will be placed; determining, based on the estimated diameter(s), target expanded stent diameter(s) of the stent assembly which is to be placed in the portion of the body lumen; selecting the stent assembly for stenting the portion of the body lumen, wherein the stent assembly is configured to: expand from an initial to expanded diameters within a range of expanded diameters; wherein the range of expanded diameters is from about 9 mm to about 5.5 mm; and wherein the target expanded stent diameter(s) is/are within the range of expanded diameters; and apply a chronic radial force to a wall that forms the portion of the lumen, wherein the radial force is less than about 0.33 N/mm.