Self-Aligned Optical Side Shields for TAMR Head Plasmon Efficiency

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Solution Overview

Problem

Current TAMR write heads face challenges in maintaining thermal stability and coercivity due to the size reduction of magnetic particles, which is exacerbated by asymmetrical optical side shield (OSS) placement leading to suppressed surface plasmon excitations and reduced optical efficiency.

Innovation Solution

A self-aligned optical side shield (SA-OSS) method is introduced to uniformly control the gap between the near-field transducer (NFT) and OSS, ensuring precise and consistent positioning across wafers, thereby improving down-track and cross-track thermal gradients and enhancing near-field energy concentration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If the magnetic fine particles are made smaller to reduce boundary irregularities and enhance recording density, then the recording density is improved, but the thermal stability of magnetization deteriorates due to reduced particle volume

Engineering Contradiction:
Improverecording densityVSAvoidthermal stability of magnetization
Core Design Contradiction:
Quantity of substanceVSStability of the object's composition

Solution Approach 1:

The patent applies thermal assistance by temporarily changing the temperature parameter of the magnetic recording medium during the writing process. A laser heats the medium to reduce coercivity, enabling writing on high-KU particles that would otherwise be too stable to write. This parameter change (temperature) allows the system to achieve both high recording density and maintain thermal stability through the use of high-anisotropy particles.

Inventive Principle:
Principle #35Parameter changes

2Stability of the object's composition

If KU is increased to improve thermal stability of magnetization, then the thermal stability is improved, but the coercivity increases making writing difficult

Engineering Contradiction:
Improvethermal stability of magnetizationVSAvoidcoercivity
Core Design Contradiction:
Stability of the object's compositionVSForce

Solution Approach 1:

The patent employs periodic thermal assistance where a laser pulse is applied temporarily during the writing process to reduce coercivity, followed by cooling to restore high coercivity for thermal stability. This periodic action (heating-cooling cycle) allows the medium to be written when needed while maintaining stability during storage.

Inventive Principle:
Principle #19Periodic action

3Ease of manufacture

If asymmetrical OSS placement is used in conventional fabrication, then the fabrication process is simpler, but the surface plasmon excitations are suppressed and optical efficiency is reduced

Engineering Contradiction:
Improvefabrication simplicityVSAvoidoptical efficiency
Core Design Contradiction:
Ease of manufactureVSUse of energy by moving object

Solution Approach 1:

The patent employs a self-aligned fabrication process where the OSS structures are automatically positioned relative to the waveguide and NFT during fabrication, eliminating the need for complex separate alignment steps. The OSS are formed in a self-aligned manner that ensures symmetrical placement, improving plasmon excitation efficiency while maintaining fabrication feasibility through integrated process design.

Inventive Principle:
Principle #25Self-service

4Ease of manufacture

If conventional photolithography is used for OSS fabrication, then the manufacturing process is established, but asymmetrical side gaps are created between OSS and NFT

Engineering Contradiction:
Improvemanufacturing process maturityVSAvoidOSS positioning symmetry
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The patent introduces a self-aligned fabrication process that uses the waveguide and NFT structures themselves as alignment references for forming the OSS. This intermediary alignment approach ensures that the OSS are positioned symmetrically relative to the NFT, eliminating the asymmetries caused by conventional photolithography while maintaining compatibility with existing manufacturing processes.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The self-aligned OSS feature enhances the thermal activation of magnetic recording media by uniformly sharpening the heated region, improving writing performance and reliability by eliminating asymmetries and optimizing plasmon energy transfer.

Implementation Method 1

The waveguide-propagated electromagnetic radiation is transferred to the NFT by electromagnetic coupling

Methodology Applied
Scientific EffectElectromagnetic radiation coupling: Electromagnetic Induction

Implementation Method 2

the radiation in the waveguide couples to a device called a plasmon generator by electromagnetic coupling where it excites plasmon modes in the generator

Methodology Applied
Scientific EffectPlasmon excitation: Electromagnetic Induction

Implementation Method 3

The optical radiation coupled by the waveguide to the plasmon generator is in turn transferred to the recording medium via the near-field energy of the plasmons produced by the generator, and this energy locally heats the surface of recording media

Methodology Applied
Scientific EffectNear-field energy transfer: Electromagnetic Induction

Implementation Method 4

this energy locally heats the surface of recording media

Methodology Applied
Scientific EffectLocal heating: Heating

Implementation Method 5

Heat is applied locally to a magnetic recording medium immediately before applying a writing magnetic field, particularly while using a magnetic material having a large value of KU. The heat then effectively lowers the medium's coercivity

Methodology Applied
Scientific EffectThermal activation: Heating

Data Source

PatentUS11011192B1Method of building self-aligned optical side shield structure
Publication Date: 2021.05.18 HEADWAY TECHNOLOGIES INC
  • US11011192B1 patent drawing
  • US11011192B1 patent drawing
  • US11011192B1 patent drawing

AI summary

An optically shielded (thermally assisted magnetic recording (TAMR) head comprises a perpendicular magnetic recording (PMR) write head and a near-field transducer (NFT) having an emerging peg at the air-bearing surface (ABS). Self-aligned optical side shields (SA-OSS) are formed using a self-aligning process that positions the shields symmetrically relative to the emergent peg of the NFT. As a result of the symmetric positioning the down-track and cross-track near-field and near-field gradients are significantly sharpened.