Magnetic Charging Adapter for Blind Batteries With Self-Aligning Plugs

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing charging adapters for blinds and electric curtains with DC batteries face issues such as easy plug misalignment, wear, and damage due to the thin power cord and cumbersome plug connections, which are prone to errors and wear during use and maintenance.

Innovation Solution

A charging adapter with magnetic plug connectors that ensure correct alignment and secure connection of the power supply to the battery, using a flexible power cord with magnetic plugs to facilitate easy and stable connection, reducing wear and misalignment risks.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a thin power cord with small plugs is used to connect the power supply to the battery, then the device can be made compact and flexible, but the connection becomes prone to misalignment, wear, and damage

Engineering Contradiction:
ImproveConnection easeVSAvoidConnection reliability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent replaces the traditional mechanical plug-and-socket connection system with a magnetic connection system. The magnetic connector uses magnetic attraction forces to automatically align and secure the connection between the power supply and battery, eliminating the need for manual alignment and reducing wear from repeated插拔 operations. This substitution of mechanical alignment with magnetic field guidance resolves the contradiction by making connections both easy (automatic alignment) and reliable (secure magnetic hold).

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces a magnetic field as an intermediary between the power supply connector and battery connector. This magnetic field acts as a mediator that guides the connectors into proper alignment and maintains a secure connection without direct mechanical contact until the final engagement. The magnetic intermediary eliminates the need for precise manual positioning while ensuring reliable connection, thereby resolving the contradiction between ease of operation and connection reliability.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If traditional plugs are used for charging connection, then the electrical connection can be established, but the plugs are difficult to position and lock correctly, and are susceptible to wear from many connections

Engineering Contradiction:
ImproveConnection stabilityVSAvoidPlug positioning difficulty
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The magnetic connector system is self-aligning and self-latching through magnetic attraction. When brought into proximity, the magnetic fields automatically guide the connectors into correct alignment and secure the connection without requiring manual positioning or locking mechanisms. This self-service capability eliminates the difficulty of plug positioning while ensuring stable, repeatable connections, resolving the contradiction between reliability and ease of operation.

Inventive Principle:
Principle #25Self-service

3Device complexity

If a thin power cord is used for charging, then the adapter can be compact, but the power cord is easily torn over and susceptible to damage during maintenance and cleaning operations

Engineering Contradiction:
ImproveCord thicknessVSAvoidCord strength
Core Design Contradiction:
Device complexityVSStrength

Solution Approach 1:

The magnetic connector creates a pre-engaged, secure connection that resists external forces before any damage can occur to the cord. The magnetic attraction force acts as a preliminary securing mechanism that prevents the cord from being torn or damaged during maintenance and cleaning operations. This preliminary magnetic locking protects the thin power cord from mechanical damage while maintaining device compactness, resolving the contradiction between cord thickness and strength.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The magnetic plug system ensures correct and secure connection, preventing damage and wear, making the charging process more efficient and reliable by maintaining proper alignment and easy disconnection under varying forces.

Implementation Method 1

The two plugs 36 and 46 simply connect and align through magnetic forces, which magnetic forces hold and force the two plugs 36 and 42 to stay correctly connected together.

Methodology Applied
Scientific EffectMagnetic attraction: Magnetism

Data Source

PatentUS11870192B2Charging adapter for charging a battery for blinds and electric curtains all having a DC battery
Publication Date: 2024.01.09 SOMFY ACTIVITES SA
  • US11870192B2 patent drawing
  • US11870192B2 patent drawing
  • US11870192B2 patent drawing

AI summary

This invention relates to a charging adapter 30, 40 for charging a battery 20, 50 of a solar blind, a roller blind, a roman blind, a Venetian blind, a pleated blind, an electric curtain all having the battery 20, 50, the battery 20, 50 being charged by an output 14 of an external power supply 10, the charging adapter 30, 40 comprising a first plug converter 30 and a second plug converter 40, the first plug converter 30 having a first plug 34 and a second plug 36, the first plug converter 30 connectable to the second plug converter 40, the second plug converter 40 comprising a flexible cord 42 having a third plug 44 at one end of the flexible cord 42, and a fourth plug 46 at the other end of the flexible cord 42, the fourth plug 46 magnetically connectible with the second plug 36.