Self-Aligning Bracket-and-Post Connector for Rapid Engagement
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Solution Overview
Problem
Existing connector systems require precise alignment and significant force for engagement and disengagement, limiting their usability for rapid and repeated connections, and often lack flexibility in accommodating different object types and the integration of electrical or optical communication.
Innovation Solution
A connector system featuring U-shaped flanged brackets and flange-tipped posts that allow for self-aligning engagement and disengagement without tools, enabling rapid and repeated connections of various objects, with optional electrical and optical communication capabilities, and adjustable positioning.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Strength
If traditional connector systems use precise alignment requirements, then connection strength is improved, but ease of operation deteriorates
Solution Approach 1:
The connector uses a spherical engagement surface on the protrusion that mates with a corresponding curved recess in the bracket. This spherical geometry allows the connector to self-align and engage without precise alignment requirements, while the curvature provides mechanical interlocking that ensures strong connection. The rounded surfaces guide the engagement process and distribute forces evenly.
Solution Approach 2:
The connector design features asymmetric geometry where the protrusion has a specific orientation with its engagement surface positioned to receive the bracket. The bracket has a corresponding asymmetric recess that only accepts the protrusion in the correct orientation, ensuring proper alignment while allowing easy engagement through the asymmetric self-guiding geometry.
2Reliability
If traditional connector systems require significant engagement force, then connection reliability is improved, but productivity deteriorates
Solution Approach 1:
The connector incorporates a spring-loaded protrusion that uses controlled vibration during engagement to rapidly settle into the bracket's recess. The spring element provides oscillatory motion that helps the connector find and lock into its engaged position quickly, maintaining reliability while dramatically reducing engagement time and effort.
Solution Approach 2:
The connector design features self-aligning geometry where the protrusion and bracket recess are shaped to automatically guide each other into proper engagement without external alignment tools or significant applied force. The self-service mechanism ensures reliable connection through inherent geometric constraints while enabling rapid, tool-free engagement.
3Ease of manufacture
If traditional connector systems use simple mechanical design, then ease of manufacture is improved, but adaptability deteriorates
Solution Approach 1:
The connector is designed as a universal system where the bracket and protrusion geometry can accommodate various object types including planar and non-planar surfaces. The standardized interface allows the same connector design to be used across different applications and object configurations, providing adaptability while maintaining manufacturing simplicity through component standardization.
Solution Approach 2:
The connector system allows for parameter variations in size, shape, and material properties while maintaining the fundamental engagement geometry. This enables the same basic design to be manufactured in different scales and configurations to suit various objects, from small electronic components to large structural elements, without changing the core manufacturing process.
4Device complexity
If traditional connector systems lack integrated communication, then device complexity is reduced, but functionality deteriorates
Solution Approach 1:
The connector integrates mechanical connection, electrical contact, and optical communication functions into a single unified component. The protrusion and bracket design simultaneously provides structural support, electrical conductivity through embedded traces or contacts, and optical signal transmission through integrated waveguides or fiber pathways, eliminating the need for separate connection systems.
Solution Approach 2:
The connector serves multiple functions including mechanical fastening, electrical power and data transmission, and optical communication. This multi-functional design allows a single component to replace multiple separate systems, reducing overall system complexity while enhancing adaptability and versatility across different application scenarios.
Data Source
AI summary
An array of U-shaped flanged brackets and flange tipped posts attached to a supporting surface providing a mechanical connection with an object that is provided with corresponding posts and brackets. The brackets and posts can include electrical contacts or fiber optic contacts for transferring power or signals between connected objects. Various objects can be mounted on the array of brackets and posts to provide positioning flexibility.