Self-Assembled Film Electrode for Aqueous Battery Safety

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Solution Overview

Problem

Nonaqueous secondary batteries face safety concerns due to flammable organic solvents and high internal resistance, while aqueous electrolytes suffer from self-discharge and corrosion issues, limiting their application in electric vehicles and energy storage systems.

Innovation Solution

An electrode with a self-assembled film of organic molecules is used, covering at least part of the current collector, to prevent water electrolysis and corrosion, maintaining Li conductivity and electron conductivity while enhancing charge/discharge efficiency and battery life.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If nonaqueous electrolyte with organic solvents is used, then high electromotive force (2-4.5 V) and oxidation/reduction resistance are achieved, but safety deteriorates due to flammability and internal resistance increases

Engineering Contradiction:
Improveelectromotive forceVSAvoidsafety
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

An aqueous electrolyte is introduced as an intermediary substance between the positive and negative electrodes, replacing the traditional nonaqueous organic solvent electrolyte. This aqueous electrolyte acts as a mediator that enables ion transport while being non-flammable, thus resolving the contradiction between achieving high power output and ensuring safety. The aqueous electrolyte maintains the necessary electrical conductivity while eliminating the flammability hazard of organic solvents.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The invention changes the fundamental parameter of the electrolyte from nonaqueous organic solvent to aqueous solution. This parameter change transforms the electrolyte's chemical composition and physical properties, enabling the battery to achieve both high electromotive force (2-4.5 V) and improved safety characteristics by using water-based electrolyte that cannot combust, thereby resolving the contradiction between power output and safety.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If aqueous electrolyte is used to achieve electromotive force of 2 V or greater, then safety improves by eliminating flammability, but self-discharge and corrosion occur due to electrolysis of water

Engineering Contradiction:
ImprovesafetyVSAvoidself-discharge
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

A protective coating layer is applied preliminarily to the surface of the positive electrode before assembling the battery. This coating layer, containing specific compounds, is formed in advance to prevent direct contact between the aqueous electrolyte and the positive electrode materials. By performing this protective action beforehand, the invention prevents water electrolysis and subsequent self-discharge, thereby resolving the contradiction between safety improvement and energy loss prevention.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The protective coating layer acts as an intermediary barrier between the aqueous electrolyte and the positive electrode. This intermediate layer prevents direct interaction that would cause water electrolysis, thereby eliminating self-discharge while maintaining the safety benefits of aqueous electrolyte. The coating serves as a mediator that allows the system to achieve both safety and energy efficiency.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Power

If nonaqueous electrolyte is used, then high electromotive force is achieved, but manufacturing cost increases due to requirement of dry environment

Engineering Contradiction:
Improveelectromotive forceVSAvoidmanufacturing cost
Core Design Contradiction:
PowerVSEase of manufacture

Solution Approach 1:

The invention changes the electrolyte parameter from nonaqueous to aqueous, which fundamentally alters the manufacturing requirements. Aqueous electrolytes do not require stringent dry environment controls during assembly, thereby reducing manufacturing complexity and cost. This parameter change enables the battery to maintain high electromotive force while significantly improving ease of manufacture and reducing production costs.

Inventive Principle:
Principle #35Parameter changes

4Power

If nonaqueous electrolyte is used, then high electromotive force is achieved, but internal resistance increases due to inferior Li conductivity

Engineering Contradiction:
Improveelectromotive forceVSAvoidinternal resistance
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The invention changes the electrolyte composition parameter from nonaqueous organic solvent to aqueous solution, which fundamentally improves lithium ion conductivity. The aqueous electrolyte enables more efficient Li ion transport between electrodes, thereby reducing internal resistance while maintaining the high electromotive force characteristic. This parameter change resolves the contradiction between achieving high power output and maintaining low internal resistance.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively prevents side reactions, improves charge/discharge efficiency, and extends the life of secondary batteries by reducing self-discharge and corrosion, making them suitable for electric vehicles and energy storage applications.

Implementation Method 1

a first self-assembled film covering at least a part of a surface of the current collector, the first self-assembled film containing organic molecules

Methodology Applied
Scientific EffectAdsorption: Adsorption

Data Source

PatentUS11462742B2Electrode, secondary battery, battery pack, vehicle, and stationary power supply
Publication Date: 2022.10.04 KK TOSHIBA
  • US11462742B2 patent drawing
  • US11462742B2 patent drawing
  • US11462742B2 patent drawing

AI summary

According to one embodiment, an electrode is provided. The electrode includes a current collector, an electrode mixture layer, and a self-assembled film. The first self-assembled film covers at least a part of a surface of the current collector. The first self-assembled film contains organic molecules. The electrode mixture layer disposed on at least a part of the first self-assembled film.