Self-Balancing Power System with Segmented Drum Units

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Solution Overview

Problem

Current anti-torque control technology for two-wheeled vehicles is complex, with many internal parts that can compromise balance and suffer from inadequate heat dissipation due to the arrangement of motors and controllers in the same internal space.

Innovation Solution

A self-balancing power system is introduced, featuring separate drum units for power motors, a power output set, and an anti-torque power set, which are arranged outside the drum units to improve stability and heat dissipation, and reduce space occupancy and energy consumption.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If motors and controllers are arranged in the same internal space, then space occupancy is reduced, but heat dissipation effect deteriorates

Engineering Contradiction:
Improvespace occupancyVSAvoidheat dissipation effect
Core Design Contradiction:
Volume of moving objectVSTemperature

Solution Approach 1:

The power system is divided into separate functional modules: power motors are arranged in drum units while controllers are positioned in separate spaces. This segmentation allows each component to have dedicated space for optimal performance, with controllers having sufficient space for heat dissipation while power motors remain compact within drum units.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system transitions from a two-dimensional planar arrangement to a three-dimensional spatial distribution. Power motors are placed inside drum units at different locations, while controllers are positioned in separate spatial zones, utilizing vertical and lateral spacing to achieve both compact overall volume and adequate heat dissipation pathways.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Force

If anti-torque control system has many internal parts, then anti-torque capability is improved, but device complexity increases

Engineering Contradiction:
Improveanti-torque capabilityVSAvoidoverall structure
Core Design Contradiction:
ForceVSDevice complexity

Solution Approach 1:

The power output function and anti-torque function are merged into a unified power system architecture. The same power motors and transmission components serve dual purposes: providing propulsion power and generating anti-torque for balance control, thereby achieving both functions without proportionally increasing system complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The drum units and power motors are designed with multi-functionality, serving both as power transmission components and as anti-torque generation elements. This universal design allows the system to achieve sophisticated anti-torque control capability while maintaining a relatively simple overall structure through shared components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS20250065732A1Self-balancing power system, self-balancing control method, self-balancing control system, and self-balancing vehicle
Publication Date: 2025.02.27 HORWIN INC
  • US20250065732A1 patent drawing
  • US20250065732A1 patent drawing
  • US20250065732A1 patent drawing

AI summary

A self-balancing power system includes a first drum unit, a second drum unit, a first battery pack, a second battery pack, a first power motor, a second power motor, a power output set and an anti-torque power set, where the power output set and the anti-torque power set are in transmission connection to the first drum unit and the second drum unit respectively from two sides of the first drum unit and the second drum unit, the power output set is configured to provide output power of the self-balancing power system, and the anti-torque power set is configured to provide anti-torque of the self-balancing power system. The present disclosure further relates to a self-balancing control method, a self-balancing control system and a self-balancing vehicle. At least stability and heat dissipation effect of the self-balancing power system can be improved.