Self-Balancing Device for Off-Road RV Box Body

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Solution Overview

Problem

Off-road RVs are prone to distortion damage and safety risks when passing through bumpy road sections at high speeds due to excessive torque, which causes stress on the vehicle body and rear box structure.

Innovation Solution

A self-balancing device comprising an auxiliary beam body, front and rear triangular balance beam bodies, and an axle-holding device with hard and soft limit structures to limit swing angles and buffer inertia and gravity, ensuring stability and balance during bumpy conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If the RV passes through bumpy road sections at high speed, then the driving efficiency is improved, but the vehicle body and rear box structure are prone to distortion damage and safety risks due to excessive torque

Engineering Contradiction:
Improvedriving speedVSAvoidstructural safety
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The patent applies beforehand cushioning by installing a self-balancing device with buffer structures before the RV encounters bumpy roads. The device includes front and rear balance beam bodies with triangular structures that can elastically deform to absorb shock, and an axle-holding device with soft limit structures that buffer the impact between the box body and chassis girder, preventing distortion damage before it occurs

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Solution Approach 2:

The patent uses intermediary elements including the balance beam bodies that act as mediators between the box body and the road shocks, and the soft limit structure that mediates the force transmission between the axle-holding device and the chassis, reducing the direct impact on the vehicle body and rear box structure

Inventive Principle:
Principle #24Intermediary (Mediator)

2Device complexity

If traditional box fixing method is used, then the structure is simple, but the instantaneous pressure on one side reaches 17 tons causing distortion damage to the vehicle body

Engineering Contradiction:
Improvefixing structure complexityVSAvoidresistance to instantaneous pressure
Core Design Contradiction:
Device complexityVSStrength

Solution Approach 1:

The patent applies segmentation by dividing the fixing structure into multiple components: auxiliary beam body, front triangular balance beam body, rear triangular balance beam body, and axle-holding device. This segmented structure distributes the 17-ton instantaneous pressure across multiple connection points and structural elements, preventing concentration of stress that would cause distortion damage

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces dynamic elements including the balance beam bodies with hard limit structures that allow controlled movement, and the soft limit structure that provides elastic deformation capability. These dynamic features enable the structure to adapt to and absorb high instantaneous pressures without rigid failure, maintaining strength under extreme loading conditions

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The self-balancing device reduces the risk of distortion injury and enhances safety by limiting excessive swing angles and correcting the RV box body, thereby improving trafficability on bumpy roads.

Implementation Method 1

The axle-holding device includes a soft limit structure for horizontally resetting the RV box body

Methodology Applied
Scientific EffectInertia: Inertia

Implementation Method 2

The axle-holding device includes a soft limit structure for horizontally resetting the RV box body

Methodology Applied
Scientific EffectGravity: Gravitation

Implementation Method 3

Both the front triangular balance beam body and the rear triangular balance beam body include a hard limit structure for limiting a swing angle of the RV box body

Methodology Applied
Scientific EffectMechanical constraint: Mechanical Force

Data Source

PatentUS11718140B2Self-balancing device for self-propelled off-road RV box body
Publication Date: 2023.08.08 WEIHAI GOLDEN TRAVEL & LEISURE PROD CO LTD
  • US11718140B2 patent drawing
  • US11718140B2 patent drawing
  • US11718140B2 patent drawing

AI summary

Disclosed is a self-balancing device for self-propelled off-road RV box body. The self-balancing device includes an auxiliary beam body for connecting with a bottom end of the RV box body, a front triangular balance beam body, a rear triangular balance beam body and an axle-holding device for connecting with a RV chassis girder. The front triangular balance beam body and the rear triangular balance beam body are arranged close to both ends of the auxiliary beam body respectively. The axle-holding device is arranged between the front triangular balance beam body and the rear triangular balance beam body. Both the front triangular balance beam body and the rear triangular balance beam body include a hard limit structure for limiting a swing angle of the RV box body. The axle-holding device includes a soft limit structure for horizontally resetting the RV box body.