Self-ballasted Solid State Lighting Device Integration

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Solution Overview

Problem

Conventional lighting solutions, such as incandescent and fluorescent lights, are inefficient and have short lifespans, requiring frequent replacements, especially in hard-to-reach locations, while solid state light emitters offer energy efficiency and longevity but require comprehensive upgrades to existing fixtures.

Innovation Solution

A self-ballasted solid state light emitter lighting device that integrates the light engine, optics, power supply, and mechanical attachment into a single structure, allowing for easy replacement of traditional incandescent lamps in existing fixtures, reducing energy consumption and improving light distribution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If conventional lighting devices (incandescent/fluorescent) are used, then existing fixtures can be utilized, but energy efficiency is poor and lifespan is short

Engineering Contradiction:
Improveenergy efficiencyVSAvoidfixture upgrade complexity
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The patent combines the solid state light emitter, power supply (ballast), heat dissipation structure, and mounting components into a single integrated lighting device. This merging eliminates the need for separate fixture modifications when upgrading from conventional lighting, as the entire assembly replaces the traditional bulb while maintaining compatibility with existing fixtures.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The integrated lighting device is designed to perform multiple functions within a single structure: light emission, power conversion, heat dissipation, and mechanical mounting. This multi-functionality allows the device to replace conventional bulbs in existing fixtures without requiring additional components or complex installation procedures.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If solid state light emitters are integrated with power supply and optics, then energy efficiency and lifespan improve, but device complexity increases

Engineering Contradiction:
Improvelighting device lifespanVSAvoidintegration of components
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent integrates the solid state light emitter, driver circuitry, heat sink, and mounting hardware into a single pre-assembled unit. This merging reduces reliability issues that would arise from field installation of multiple separate components, while maintaining the longevity benefits of solid state lighting technology.

Inventive Principle:
Principle #5Merging (Combining)

3Ease of operation

If lighting devices are designed as single integrated units, then installation ease improves, but manufacturing complexity increases

Engineering Contradiction:
Improveinstallation easeVSAvoidmanufacturing complexity
Core Design Contradiction:
Ease of operationVSEase of manufacture

Solution Approach 1:

While the final product is an integrated unit, the manufacturing process employs segmentation by producing components (light emitter module, heat sink, driver circuit) separately and then assembling them through automated processes. This approach simplifies manufacturing of individual components while achieving the installation ease of an integrated replacement bulb.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables energy-efficient, long-lasting lighting with improved aesthetics and light distribution by integrating solid state light emitters and associated components into a single, easily installable unit, reducing the need for frequent replacements and enhancing the functionality of existing fixtures.

Implementation Method 1

the light engine housing comprising a plurality of heat-dissipating fins

Methodology Applied
Scientific EffectHeat dissipation: Convection

Implementation Method 2

the light engine comprising at least a first solid state light emitter

Methodology Applied
Scientific EffectLight emission from solid state emitter: Light Emitting Diode

Data Source

PatentUS8057070B2Self-ballasted solid state lighting devices
Publication Date: 2011.11.15 LED-IP MANAGEMENT LLC
  • US8057070B2 patent drawing
  • US8057070B2 patent drawing
  • US8057070B2 patent drawing

AI summary

A lighting device, comprising a light engine housing, a light engine comprising one or more solid state light emitters, a diffuser and an energy forwarding element which receives AC voltage and supplies power to the light engine. The light engine housing comprises an electrical connection region which is engageable with an electricity supply device. The light engine housing comprises a first compartment, in which the light engine is positioned and a second compartment. The light engine housing comprises a flange region. The first compartment has an opening which is covered by the diffuser. The lighting device can be mounted such the only elements which are visible from a room are the flange region, a front side of the diffuser and any portion of the first compartment which is between the opening and the open end of the light engine housing. The light engine housing can comprise heat-dissipating fins.