Self-Biasing Diaphragm Valve for Low Pressure Loss Sealing
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Solution Overview
Problem
Conventional diaphragm-type fluid control valves face challenges in ensuring precise fluid flow and pressure control due to complexity and expense in manufacturing, vibration issues from biasing devices, and unacceptable pressure loss, often requiring additional components like ribs and springs that complicate assembly and increase costs.
Innovation Solution
A diaphragm with a simple construction featuring a flexible member with a smooth upper surface and embedded reinforced fabric, which naturally inverts to seal against elongated seat members without the need for additional biasing devices, providing a reliable and efficient fluid control mechanism.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If additional biasing devices such as springs are used to urge the diaphragm to the closed position, then the diaphragm sealing reliability is improved, but the device complexity and manufacturing cost increase
Solution Approach 1:
The patent removes the spring and other biasing devices from the valve assembly, extracting the unnecessary components that complicate the design. The diaphragm is designed to function without these additional parts, achieving sealing reliability through its own structural properties and the pressure differential created by the inlet chamber.
Solution Approach 2:
The diaphragm is designed to self-bias to the closed position through its own structural characteristics and the natural pressure differential in the system. The inlet chamber pressure automatically provides the biasing force when the outlet chamber is vented, eliminating the need for external biasing devices.
2Reliability
If springs or biasing devices are added to ensure diaphragm closure, then the sealing performance is improved, but the pressure loss in the valve increases
Solution Approach 1:
The spring and biasing devices are removed from the system, eliminating the additional pressure drop that would be required to compress these components and maintain the closing force. The valve achieves sealing through the direct action of inlet pressure on the diaphragm without intermediate mechanical components.
Solution Approach 2:
The mechanical spring-based biasing system is replaced with a direct fluid pressure mechanism. The inlet chamber pressure directly acts on the diaphragm surface to provide the closing force, substituting a simple pressure-based system for the complex mechanical spring system.
3Ease of operation
If the valve includes features to receive springs or biasing devices, then the diaphragm can be biased to closed position, but the valve body complexity and manufacturing cost increase
Solution Approach 1:
The patent extracts the spring and associated mounting features from the valve body design. The valve body is simplified to its essential function of containing the fluid chambers and providing inlet/outlet connections, without additional features for accommodating biasing devices.
Solution Approach 2:
Instead of adding features to the valve body to accommodate springs, the design inverts the approach by allowing the diaphragm and inlet chamber pressure to provide the biasing function directly. The valve body remains simple while the diaphragm system provides the necessary operational capability.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This solution enables precise control of fluid flow and pressure with reduced stress concentrations, simplified assembly, and reliable performance, minimizing the need for additional components and reducing pressure loss, while maintaining a compact valve design.
Implementation Method 1
a flexible diaphragm member with a smooth upper surface and an embedded reinforced fabric
Data Source
AI summary
A fluid control valve includes a cover portion and a body portion. Inner surfaces of the cover and the body portion define a chamber that includes an inlet and an outlet in communication with the chamber. The fluid control valve also includes a diaphragm disposed between the cover portion and the body portion. The diaphragm has a flexible member that is disposed within the chamber for controlling communication between the inlet and the outlet. The upper surface of the flexible member has a substantially smooth wall portion. The flexible member has an inverted position in which the upper surface conforms to at least a portion of the inner surface of the cover portion to define a passageway that permits communication between the inlet and the outlet. The diaphragm is configured such that the diaphragm exclusively biases the flexible member from the first position to the second position so that the flexible member conforms to and seals against the elongated seat member when the flexible member is in the second position.


