Self-Calibrating Fire Sensor With Controlled Aerosol Calibration

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Solution Overview

Problem

Fire sensing devices in large facilities often degrade or become contaminated, leading to inaccurate fire detection and the need for frequent replacement, which results in waste and environmental impact, while current sensitivity testing methods are impractical and inaccurate.

Innovation Solution

A self-calibrating fire sensing device with an adjustable particle generator and variable airflow generator to create controlled aerosols, allowing for continuous self-testing, calibration, and recalibration of optical scatter properties, ensuring accurate fire detection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Duration of action of moving object

If fire sensing devices are used for extended periods, then operational experience and detection capability improve, but component degradation and contamination occur leading to inaccurate detection

Engineering Contradiction:
Improveservice lifeVSAvoiddetection accuracy
Core Design Contradiction:
Duration of action of moving objectVSReliability

Solution Approach 1:

The device performs preliminary calibration actions by generating test aerosols and measuring scatter properties before actual fire detection is needed. This preliminary self-calibration compensates for component degradation and contamination, ensuring detection accuracy is maintained throughout the extended service life of the device

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The fire sensing device performs self-calibration by generating its own test aerosols internally and measuring the scatter properties of these aerosols. This self-service capability allows the device to automatically compensate for its own component degradation and contamination without external intervention, resolving the contradiction between extended service life and maintained detection accuracy

Inventive Principle:
Principle #25Self-service

2Measurement precision

If sensitivity testing is performed to ensure accurate detection, then detection precision improves, but testing complexity and resource requirements increase

Engineering Contradiction:
Improvesensitivity testing accuracyVSAvoidtesting equipment complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The fire sensing device performs self-calibration by generating its own test aerosols internally and measuring the scatter properties of these aerosols. This self-service capability allows the device to automatically compensate for its own component degradation and contamination without external intervention, resolving the contradiction between extended service life and maintained detection accuracy

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent extracts the calibration function from external testing equipment and integrates it directly into the fire sensing device itself. By taking out the aerosol generation and measurement capabilities and embedding them within the detector, the system achieves high measurement precision without the complexity of external sensitivity testing equipment

Inventive Principle:
Principle #2Taking out (Extraction)

3Reliability

If smoke detectors are replaced after a fixed time period to ensure accuracy, then detection reliability is maintained, but unnecessary waste and environmental impact increase

Engineering Contradiction:
Improvedetection reliabilityVSAvoiddevice waste
Core Design Contradiction:
ReliabilityVSLoss of substance

Solution Approach 1:

The fire sensing device performs self-calibration by generating its own test aerosols internally and measuring the scatter properties of these aerosols. This self-service capability allows the device to automatically compensate for its own component degradation and contamination without external intervention, resolving the contradiction between extended service life and maintained detection accuracy

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system dynamically adjusts the calibration parameters by measuring the scatter properties of test aerosols and using this information to compensate for component degradation. This parameter change approach allows the device to maintain detection reliability throughout its extended service life without premature replacement, reducing waste and environmental impact

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device extends the service life of fire sensing devices by maintaining accurate sensitivity, reducing maintenance time, and minimizing unnecessary replacements, thus reducing environmental waste.

Implementation Method 1

an adjustable particle generator and a variable airflow generator configured to generate aerosol having a particular particle size and optical scatter properties

Methodology Applied
Scientific EffectLight scattering: Scattering

Implementation Method 2

a first transmitter light-emitting diode (LED) configured to emit a first light that passes through the aerosol, a second transmitter LED configured to emit a second light that passes through the aerosol

Methodology Applied
Scientific EffectLight transmission through aerosol: Absorption (EM radiation)

Implementation Method 3

a photodiode configured to detect a scatter level of the first light that passes through the aerosol and detect a scatter level of the second light that passes through the aerosol

Methodology Applied
Scientific EffectPhotodetection: Photoelectric Effect

Data Source

PatentEP4250261B1Self-calibrating fire sensing device
Publication Date: 2025.07.02 HONEYWELL INTERNATIONAL INC
  • EP4250261B1 patent drawingFigure 1
  • EP4250261B1 patent drawingFigure 2A
  • EP4250261B1 patent drawingFigure 2B

AI summary

Devices, methods, and systems for a self-calibrating fire sensing device are described herein. One device includes an adjustable particle generator and a variable airflow generator configured to generate aerosol having a particular particle size and optical scatter properties at a controllable density level, a first transmitter light-emitting diode (LED) configured to emit a first light that passes through the aerosol, a second transmitter LED configured to emit a second light that passes through the aerosol, a photodiode configured to detect a scatter level of the first light that passes through the aerosol and detect a scatter level of the second light that passes through the aerosol, and a controller configured to calibrate a gain of the photodiode based on the detected scatter level of the first light, the detected scatter level of the second light, and the controllable aerosol density level.