Self-Calibrating Sensor Fusion via Machine Learning Alignment

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Solution Overview

Problem

Current sensor fusion processes rely on predefined calibration information, which can be noisy and static, failing to account for synchronization issues and external factors that affect sensor operation, leading to calibration-based losses.

Innovation Solution

A machine learning model is implemented within an electronic control unit to self-calibrate the alignment between image sensor data and depth sensor data by detecting differences in alignment and adjusting the current calibration accordingly, outputting a calibrated embedding feature map.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If predefined calibration information is used for sensor fusion, then the process is simple and fast, but the calibration accuracy deteriorates due to noise and inability to account for synchronization issues and external factors

Engineering Contradiction:
Improvesensor fusion processing speedVSAvoidcalibration accuracy
Core Design Contradiction:
ProductivityVSMeasurement precision

Solution Approach 1:

The system implements a feedback mechanism where the machine learning model continuously monitors the alignment between image sensor data and depth sensor data, detects misalignments, and adjusts calibration parameters in real-time. This closed-loop feedback system allows the calibration to adapt to changing conditions while maintaining processing efficiency through automated adjustments.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The machine learning model performs self-calibration by automatically detecting alignment differences and adjusting calibration parameters without external intervention. The system serves itself by using its own sensor data to identify and correct calibration drift, eliminating the need for manual recalibration while maintaining high accuracy in dynamic environments.

Inventive Principle:
Principle #25Self-service

2Device complexity

If static calibration information is used, then the system is simple to implement, but the adaptability deteriorates when external factors affect sensor operation

Engineering Contradiction:
Improvecalibration system complexityVSAvoidcalibration adaptability to external factors
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The calibration system transitions from a static predefined state to a dynamic adaptive state. The machine learning model continuously updates calibration parameters based on real-time sensor data alignment, allowing the system to adapt to external factors such as temperature changes, sensor drift, and synchronization issues while maintaining manageable complexity through automated processing.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system dynamically changes calibration parameters based on detected alignment differences between sensor modalities. The machine learning model adjusts intrinsic and extrinsic calibration parameters in response to external factors, enabling the system to maintain accuracy under varying operating conditions without requiring complete recalibration.

Inventive Principle:
Principle #35Parameter changes

3Ease of manufacture

If predefined calibration is used, then initial setup is simple, but the reliability deteriorates when synchronization issues or external factors cause misalignment

Engineering Contradiction:
Improveinitial calibration setup easeVSAvoidsensor fusion reliability under dynamic conditions
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The system performs preliminary calibration setup that is simple to implement, then automatically performs continuous self-correction through the machine learning model. The preliminary calibration provides a starting point, while the ongoing automated alignment detection and adjustment ensure reliability under dynamic conditions without requiring complex initial setup.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS12243325B2Self-calibration for decoration based sensor fusion method
Publication Date: 2025.03.04 TOYOTA JIDOSHA KK
  • US12243325B2 patent drawing
  • US12243325B2 patent drawing
  • US12243325B2 patent drawing

AI summary

A method for self-calibrating alignment between image data and point cloud data utilizing a machine learning model includes receiving, with an electronic control unit, image data from a vision sensor and point cloud data from a depth sensor, implementing, with the electronic control unit, a machine learning model trained to: align the point cloud data and the image data based on a current calibration, detect a difference in alignment of the point cloud data and the image data, adjust the current calibration based on the difference in alignment, and output a calibrated embedding feature map based on adjustments to the current calibration.