Self-Cleaning Adapter for Electronic Air Cleaner Electrode Maintenance

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Solution Overview

Problem

Electronic air cleaners experience performance degradation over time due to compounds and particulates adhering to their electrodes, which affects air purification efficiency.

Innovation Solution

A self-cleaning assembly with a rotatable connecting member and movable cleaning bodies is designed to be removably coupled to the air cleaner, featuring a mounting bracket and a motor-driven support shaft that rotates cleaning bodies to contact and remove dirt from the electrodes, maintaining the air cleaner's performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If electronic air cleaner operates continuously, then air purification is provided, but performance degrades due to compound and particulate accumulation on electrodes

Engineering Contradiction:
Improveair purification efficiencyVSAvoidelectrode cleaning status
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The system performs self-cleaning through an automated brush assembly that rotates and contacts the electrodes to remove accumulated compounds and particulates. The motor-driven rotation mechanism enables the electrodes to clean themselves without external intervention, maintaining purification efficiency over extended operational periods.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The self-cleaning assembly is positioned to contact the electrodes during normal operation, performing cleaning actions before significant performance degradation occurs. The continuous or periodic rotation of the brush assembly prevents heavy accumulation, maintaining optimal electrode function throughout the operational cycle.

Inventive Principle:
Principle #10Preliminary action

2Reliability

If self-cleaning assembly is added to electronic air cleaner, then electrode cleaning is achieved, but device complexity increases

Engineering Contradiction:
Improveelectrode cleaning statusVSAvoidcleaning mechanism structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The self-cleaning system is designed as a separate, modular assembly that can be attached to or integrated with the electronic air cleaner. The brush assembly, motor, and support structure are segmented components that work together independently while maintaining simplicity in their individual designs, reducing overall system complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The rotating brush assembly serves multiple functions: it cleans the electrodes, removes accumulated debris, and can be designed to accommodate different electrode configurations. This multi-functionality reduces the need for additional specialized components, simplifying the overall device structure.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Productivity

If motor-driven rotation is implemented, then cleaning effectiveness is improved, but ease of operation decreases due to wiring requirements

Engineering Contradiction:
Improvecleaning effectivenessVSAvoidinstallation complexity
Core Design Contradiction:
ProductivityVSEase of operation

Solution Approach 1:

The motor-driven system provides dynamic rotation of the brush assembly, enabling effective cleaning through controlled motion. The rotational speed and direction can be adjusted to optimize cleaning effectiveness for different electrode types and contamination levels, maintaining high productivity while managing installation complexity through standardized motor interfaces.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The self-cleaning assembly effectively extends the operational life of electronic air cleaners by regularly removing debris from electrodes, ensuring consistent air purification performance and simplifying installation with reduced wiring requirements.

Implementation Method 1

a motor operably coupled to the support shaft

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

at least one cleaning body arranged at a portion of the at least one arm... contact and remove dirt from the electrodes

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentUS20230213226A1Self-cleaning adapter for electronic air cleaner
Publication Date: 2023.07.06 CARRIER CORP
  • US20230213226A1 patent drawing
  • US20230213226A1 patent drawing
  • US20230213226A1 patent drawing

AI summary

A self-cleaning assembly for cleaning at least one electrode of an electronic air cleaner includes a mounting bracket removably connectable to the electronic air cleaner and a connecting member having at least one arm. The connecting member is rotatable about an axis. At least one cleaning body is arranged at a portion of the at least one arm.