Self-cleaning ion generator device
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Solution Overview
Problem
Existing air treatment systems lack an effective self-cleaning mechanism for ionization devices, requiring manual removal and maintenance, which disrupts continuous air treatment operations.
Innovation Solution
A self-cleaning ion generator device with a rotating cleaning apparatus powered by a motor, featuring ion terminals with conductive bristle brushes and a T-shaped cleaning mechanism that periodically cleans the electrodes without disassembly, ensuring continuous operation within HVAC systems.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If manual cleaning of ion terminals is performed, then cleaning effectiveness is achieved, but device downtime increases and operational continuity is disrupted
Solution Approach 1:
The ion generator device performs self-cleaning through an automated cleaning mechanism that includes a cleaning element (such as a brush or wiper) positioned to contact the ion terminals. The system automatically activates the cleaning mechanism at predetermined intervals without requiring manual intervention, allowing the device to clean itself during operation or between operational cycles, thereby maintaining operational continuity while achieving effective cleaning
Solution Approach 2:
The cleaning mechanism is activated at predetermined intervals through a control system that monitors operating time or conditions. This periodic activation ensures that ion terminals are cleaned before significant contamination occurs, maintaining reliability while minimizing the frequency and duration of cleaning operations
2Ease of manufacture
If ion generator device is removed from conduit for maintenance, then thorough cleaning is possible, but installation complexity and operational disruption increase
Solution Approach 1:
The cleaning mechanism is integrated directly into the ion generator device housing, combining the cleaning function with the existing device structure. The cleaning element is positioned within the housing to access ion terminals through openings or access points that do not require device removal, merging multiple functions into a single integrated unit that simplifies installation while enabling maintenance
Solution Approach 2:
A cleaning element (brush or wiper) serves as an intermediary tool that can access and clean ion terminals through designated access points in the housing. This intermediary mechanism allows thorough cleaning to be performed without requiring complete disassembly or removal of the device from the conduit, bridging the gap between cleaning effectiveness and installation simplicity
3Productivity
If automated cleaning mechanism is added, then operational continuity is maintained, but device complexity and manufacturing cost increase
Solution Approach 1:
The cleaning mechanism is designed to serve multiple functions: it cleans ion terminals, can be positioned to access different terminal configurations, and may serve as both a preventive maintenance tool and a corrective cleaning device. This multi-functionality justifies the added complexity by providing versatile maintenance capabilities that protect the primary air treatment function
Solution Approach 2:
The cleaning mechanism is strategically positioned to contact only the specific areas of ion terminals that require cleaning, rather than cleaning the entire device. This localized approach minimizes the complexity of the cleaning mechanism while effectively maintaining the critical surfaces, balancing productivity benefits with structural simplicity
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The device maintains air treatment efficiency by automatically cleaning ion terminals, reducing downtime and extending device lifespan, while allowing continuous operation within conduits and ducts.
Implementation Method 1
a cleaning apparatus for cleaning the at least one ion terminal
Implementation Method 2
a high voltage wire with a brush engaged thereto with a plurality of bristles composed of material that conducts electricity
Implementation Method 3
an ion generator coupled to the at least one ion terminal
Data Source
AI summary
A self-cleaning ion generator device includes a housing having a bottom portion and a top portion selectively secured to each other, the top portion contains a base portion extending to an outer edge and having an internal side and an external side, a first pair of opposed sidewalls and a second pair of opposed sidewalls extend from the outer edge of the base portion forming a cavity therein. Ion terminals extend from the housing, and a cleaning apparatus for cleaning the two ion terminals.