Self-Cleaning Ion Generator Using Automated Electrode Maintenance

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Solution Overview

Problem

Existing air treatment systems using ionization devices face challenges in maintaining the cleanliness of electrodes within the system, which affects the efficiency and longevity of ion generation.

Innovation Solution

A self-cleaning ion generator device is designed with a housing that includes a cleaning apparatus powered by a motor, which rotates periodically to clean the ion terminals using a rib or brush mechanism, ensuring continuous operation without manual intervention.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If ion terminals are used for air treatment, then ion generation efficiency is improved, but electrode cleanliness deteriorates over time

Engineering Contradiction:
Improveion generation efficiencyVSAvoidelectrode contamination
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The ion generator device performs self-cleaning by utilizing its own ion generation capability to clean its electrodes. The device generates ions that deposit on contaminated surfaces, including the electrodes themselves, thereby cleaning them without external intervention. This self-service mechanism resolves the contradiction by maintaining electrode cleanliness while continuing ion generation operations.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent converts the harmful effect of ion deposition (which causes contamination) into a beneficial cleaning mechanism. By allowing ions to deposit on the electrodes, the same process that was causing contamination now serves to clean the electrode surfaces by removing accumulated contaminants. This transforms the harmful factor into a benefit that maintains ion generation efficiency.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

2Object-affected harmful factors

If manual cleaning of ion terminals is implemented, then electrode cleanliness is improved, but device complexity and maintenance requirements increase

Engineering Contradiction:
Improveelectrode contaminationVSAvoidmaintenance requirements
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The device eliminates manual cleaning requirements by implementing self-cleaning through automated ion generation. The system uses its own operational ions to clean the electrodes automatically during normal operation, removing the need for external manual intervention and reducing maintenance complexity while maintaining electrode cleanliness.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The self-cleaning mechanism performs cleaning action continuously during operation rather than requiring separate maintenance cycles. The ion generation process itself preliminarily prevents contaminant accumulation by actively cleaning the electrodes during normal operation, eliminating the need for subsequent manual cleaning interventions.

Inventive Principle:
Principle #10Preliminary action

3Productivity

If ion terminals operate continuously, then air treatment productivity is improved, but electrode contamination accelerates

Engineering Contradiction:
Improveair treatment outputVSAvoidelectrode service life
Core Design Contradiction:
ProductivityVSDuration of action of stationary object

Solution Approach 1:

The continuous operation of ion terminals for air treatment is balanced by simultaneous self-cleaning of the electrodes. The device maintains continuous productivity while the self-service cleaning mechanism prevents contaminant accumulation that would otherwise reduce electrode service life, allowing both high productivity and extended operational duration.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent ensures continuous useful action by maintaining both ion generation for air treatment and electrode cleaning simultaneously during operation. The cleaning process occurs continuously alongside the ion generation process, preventing interruptions and maintaining both productivity and electrode service life without requiring separate maintenance downtime.

Inventive Principle:
Principle #20Continuity of useful action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The self-cleaning mechanism effectively maintains the cleanliness of ion terminals, enhancing the ion generation efficiency and extending the device's operational lifespan, while allowing for continuous air treatment without manual maintenance.

Implementation Method 1

a cleaning apparatus for cleaning the at least one ion terminal

Methodology Applied
Scientific EffectMechanical cleaning: Abrasion

Implementation Method 2

ion generator device includes an ion generator coupled to the at least one ion terminal

Methodology Applied
Scientific EffectIonization: Ionisation

Data Source

PatentUS20250062598A1Self-cleaning ion generator device
Publication Date: 2025.02.20 GLOBAL PLASMA SOLUTIONS INC
  • US20250062598A1 patent drawing
  • US20250062598A1 patent drawing
  • US20250062598A1 patent drawing

AI summary

A self-cleaning ion generator device includes a housing having a bottom portion and a top portion selectively secured to each other, the top portion contains a base portion extending to an outer edge and having an internal side and an external side, a first pair of opposed sidewalls and a second pair of opposed sidewalls extend from the outer edge of the base portion forming a cavity therein. Ion terminals extend from the housing, and a cleaning apparatus for cleaning the two ion terminals.