Self-Cleaning Oven Sensor Detection for Cleaning Product Validation

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Inconsistent cleaning operations in ovens lead to improper cleaning, affecting cooking performance and longevity, due to variable cleaning product usage and placement.

Innovation Solution

A system with a detection sensor and processor that initiates a cleaning process by detecting the presence of cleaning products at predetermined locations within the oven, ensuring thorough cleaning and sanitization through controlled sensor data analysis.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If manual cleaning operations are performed in ovens, then cleaning can be conducted, but cleaning consistency and reliability are poor due to variable product usage and placement

Engineering Contradiction:
Improvecleaning consistencyVSAvoidmanual cleaning variability
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The system enables self-service cleaning by automatically detecting cleaning product presence through sensors and triggering cleaning cycles without manual intervention. The controller monitors sensor data to determine when cleaning products are present and autonomously initiates the cleaning process, eliminating variability in manual operation while maintaining cleaning effectiveness

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system implements feedback control by continuously monitoring sensor data regarding cleaning product presence and location. The controller processes this feedback information to determine whether cleaning products are properly positioned and present in required locations, then adjusts cleaning cycle initiation accordingly, ensuring consistent and reliable cleaning operations

Inventive Principle:
Principle #23Feedback

2Reliability

If detection sensors are added to detect cleaning product presence, then cleaning reliability improves, but device complexity increases

Engineering Contradiction:
Improvecleaning initiation accuracyVSAvoidsensor system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The detection sensor serves multiple functions: it detects cleaning product presence, determines product location, and provides data for cleaning cycle initiation decisions. This multi-functionality reduces the need for separate specialized sensors, thereby limiting the increase in device complexity while achieving improved cleaning reliability through accurate product detection

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Ensures consistent and thorough cleaning of ovens by accurately determining the presence of cleaning products, thereby maintaining oven performance and longevity.

Implementation Method 1

The detection sensor may be at least one of a reflective sensor, a mass sensor, and a two prong detection mechanism

Methodology Applied
Scientific EffectOptical detection: Reflection

Data Source

PatentUS11959644B2Validation of addition of cleaning chemistry to self-cleaning oven
Publication Date: 2024.04.16 ECOLAB USA INC
  • US11959644B2 patent drawing
  • US11959644B2 patent drawing
  • US11959644B2 patent drawing

AI summary

A system for controlling the initiation of a cleaning process for an interior of an appliance may include a detection sensor and a processor in communication with the detection sensor. The detection sensor may be configured to generate detection sensor data based on a sensed condition in a field of detection of the detection sensor which may comprise one or more pre-determined locations. The processor may control the initiation of an appliance cleaning process. The appliance cleaning process may comprise receiving detection sensor data representative of a first time and a second time, generating an initial condition based on the received detection sensor data representative of the first time, and generating a new condition based on the received detection sensor data representative of the second time. The processor may be additionally configured to compare the initial condition and the new condition and determine if cleaning product is present.