Self-Contained Payload Module for ESPA Hub

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Solution Overview

Problem

Conventional payloads deployed from ESPA-class hubs have limited operational size and field-of-view, constrained by the host vehicle's accommodation requirements, leading to hindered performance and power capabilities.

Innovation Solution

A self-contained payload module with a cylindrical housing, internal thermal control system, and wideband communication antenna, allowing for unhindered field-of-view and increased power, enabling testing of operational characteristics before integration with the hub, and optimal volume determination based on the space vehicle's structural capability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If small self-contained payload modules are used to conform to existing accommodation requirements, then the payloads can be integrated with the ESPA-class hub, but the payloads have limited operational size and constrained field-of-view

Engineering Contradiction:
Improveadaptability to ESPA accommodation requirementsVSAvoidfield-of-view area
Core Design Contradiction:
Adaptability or versatilityVSArea of stationary object

Solution Approach 1:

The patent transitions from two-dimensional peripheral attachment of payloads to the ESPA hub to a three-dimensional internal cylindrical cavity accommodation. By placing payloads inside the cylindrical cavity rather than attaching them to the external perimeter, the payload aperture gains an unhindered 360-degree field-of-view while still conforming to the hub's structural and spatial constraints.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Adaptability or versatility

If small self-contained payload modules are used to conform to existing accommodation requirements, then the payloads can be integrated with the ESPA-class hub, but the payloads have reduced power capabilities

Engineering Contradiction:
Improveadaptability to ESPA accommodation requirementsVSAvoidpower capability
Core Design Contradiction:
Adaptability or versatilityVSPower

Solution Approach 1:

The patent combines multiple previously separate functions into a unified cylindrical payload module: the payload aperture, thermal control system, power subsystem, and communication antenna are integrated within a single self-contained cylindrical housing. This merging allows the payload to achieve greater power capabilities through optimized internal arrangement while maintaining compatibility with the ESPA hub's accommodation requirements.

Inventive Principle:
Principle #5Merging (Combining)

3Ease of manufacture

If payloads are accommodated in conventional arrangements within the space vehicle, then they can be integrated with the host vehicle, but the payloads have hindered field-of-view and limited operational capability

Engineering Contradiction:
Improveintegration with host vehicleVSAvoidoperational capability
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The patent segments the payload system into a self-contained cylindrical module that can be independently manufactured, tested, and then integrated with the ESPA hub. This segmentation allows the payload to be optimized for operational capability within its own modular structure while maintaining ease of integration with the host vehicle through standardized interface mechanisms.

Inventive Principle:
Principle #1Segmentation

4Power

If the payload module volume is increased to accommodate more capable payloads, then the payloads can have greater power and field-of-view, but the space vehicle may be overloaded or structurally impaired

Engineering Contradiction:
Improvepower capabilityVSAvoidstructural integrity
Core Design Contradiction:
PowerVSStrength

Solution Approach 1:

The patent optimizes the cylindrical payload module's volume and mass parameters to achieve the maximum operational capability while remaining within the structural load limits of the ESPA hub. By carefully controlling the module's dimensional parameters and mass distribution, the design enables greater power and field-of-view capabilities without overloading or structurally impairing the host vehicle.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The payload module provides a clear and increased field-of-view, accommodates more capable payloads, and enhances mission utility by enabling independent testing and integration without precluding hub or payload production, ensuring structural integrity and efficient deployment.

Implementation Method 1

a thermal control system for the payload

Methodology Applied
Scientific EffectThermal radiation: Thermal Radiation

Data Source

PatentUS11214388B2Self-contained payload accommodation module
Publication Date: 2022.01.04 RAYTHEON CO
  • US11214388B2 patent drawing
  • US11214388B2 patent drawing
  • US11214388B2 patent drawing

AI summary

A self-contained payload module and method of deployment of a payload includes a housing that is configured to engage a propulsive payload adapter hub, at least one deployable payload that is arranged in an interior cavity of the housing and deployable using the propulsive payload adaptor hub, a payload electronics system arranged in the interior cavity, a thermal control system in communication with the at least one payload and arranged in the housing, and at least one antenna that is arranged on the housing and configured for wideband communication.