Self-dissolving Capsule Segments Probiotics and Detergent
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Solution Overview
Problem
Existing cleaning agents, especially those containing probiotic microorganisms, face challenges such as sterilization of surfaces by aggressive detergents leading to undesirable biofilm formation and uncontrolled colonization by pathogenic microorganisms, and compatibility issues with self-dissolving polyvinyl alcohol films in capsule formulations.
Innovation Solution
A self-dissolving capsule with two separate cavities containing a washing agent composition and lyophilized probiotic microorganisms, specifically Bacillus species, which are compatible with polyvinyl alcohol films, ensuring stability and effective delivery in washing solutions for dishwashers and washing machines.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Productivity
If aggressive detergents are used for cleaning, then cleaning effectiveness is improved, but harmful sterilization of surfaces occurs leading to uncontrolled colonization by pathogenic microorganisms
Solution Approach 1:
The cleaning agent is segmented into two separate compartments: one containing aggressive detergents for cleaning effectiveness, and another containing probiotic microorganisms for ecological balance. This segmentation allows both functions to coexist without mutual interference during storage and application
Solution Approach 2:
Probiotic microorganisms act as an intermediary between the aggressive detergent and the surface environment. They colonize the surface first, creating a protective biofilm that prevents pathogenic microorganisms from establishing, thus mediating the harmful effect of detergent sterilization
2Reliability
If probiotic microorganisms are added to cleaning agents, then ecological balance is improved, but compatibility issues with polyvinyl alcohol films occur
Solution Approach 1:
The capsule is divided into two separate cavities: the first cavity contains the washing agent compatible with PVOH film, while the second cavity contains the probiotic microorganisms. This physical segmentation eliminates direct contact between incompatible substances while maintaining stability
Solution Approach 2:
A self-dissolving PVOH film serves as a flexible barrier that separates the two cavities during storage and handling, then dissolves in water to release both components into the washing solution, enabling ecological functionality without compromising film stability
3Productivity
If microorganisms are enclosed in self-dissolving capsules, then delivery effectiveness is improved, but harmful changes in microbial flora composition occur
Solution Approach 1:
The capsule structure segments the microbial component into a separate cavity protected from direct contact with aggressive detergent ingredients, preventing harmful changes in microbial flora while maintaining effective delivery to the target surface
Solution Approach 2:
The probiotic microorganisms are prepared in advance in a stable, protected state within the second cavity, ready to be released in the correct proportions alongside the detergent, ensuring proper microbial flora composition is maintained until application
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The capsule maintains the activity and effectiveness of probiotic microorganisms while preventing harmful changes in microbial flora, reducing biofilm formation and pathogenic microorganisms, and providing a stable and efficient cleaning process in various washing applications.
Implementation Method 1
capsules enclosed in self-dissolving films... self-dissolving capsule for preparation of washing solutions
Implementation Method 2
the second one contains a lyophilised or concentrated liquid formulation of the probiotic microorganisms
Data Source
Figure 1~2
Figure 3~5
AI summary
A self-dissolving capsule for preparation of washing solutions is disclosed, containing chemical materials and probiotic microorganisms.