Self-Drying Condensate Pad With Layered Wicking and Insulation

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Solution Overview

Problem

Existing methods for protecting surfaces from condensate runoff from ice-filled containers, such as under liners, custom furniture toppers, and glass sheeting, are impractical and ineffective in contemporary party settings, as they are expensive, bulky, aesthetically unappealing, and fail to prevent untidy water accumulation or secondary condensation.

Innovation Solution

A pad apparatus with a flexible wicking barrier, absorbent layers, and thermal insulative layers, sewn into a seam and encased in fabric, designed to absorb and disperse condensate runoff from multiserving vessels, preventing secondary condensation and allowing for easy reuse by promoting desorption.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional under liners (folded towels on platters) are used to absorb condensate, then they can provide basic absorption capability, but they fail to prevent secondary condensation beneath the platter and require frequent emptying and attention

Engineering Contradiction:
Improvecondensate absorption effectivenessVSAvoidmaintenance frequency
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The pad is divided into distinct functional layers: an upper absorbent layer for capturing condensate, a middle wicking barrier layer to prevent water transmission, and a lower thermal insulative layer to prevent secondary condensation. This segmentation allows each layer to perform its specific function efficiently without requiring frequent maintenance.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The wicking barrier layer acts as an intermediary between the absorbent layer and the thermal insulative layer, preventing water transmission while allowing the thermal layer to perform its insulation function. This intermediary layer resolves the contradiction by blocking water paths that would otherwise require frequent emptying.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Object-affected harmful factors

If custom furniture toppers are used to protect surfaces, then they provide effective barrier protection, but they are expensive, bulky, and aesthetically unappealing

Engineering Contradiction:
Improvesurface protection from waterVSAvoidbulk and storage requirements
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The pad uses thin, flexible fabric layers instead of bulky rigid materials. The entire protective device is only about 1 inch thick and can be easily folded or rolled for storage, eliminating the bulk and storage issues associated with furniture toppers while maintaining effective surface protection.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The pad combines multiple fabric layers with different properties (absorbent, wicking barrier, thermal insulative) into a composite structure that provides comprehensive protection against water and temperature extremes, replacing the need for expensive custom furniture toppers.

Inventive Principle:
Principle #40Composite materials

3Object-affected harmful factors

If glass sheeting is used to isolate water from furniture surfaces, then it provides effective isolation, but it allows water to pool and flow across the surface creating untidiness

Engineering Contradiction:
Improvewater isolation from surfaceVSAvoidwater pooling and flow
Core Design Contradiction:
Object-affected harmful factorsVSObject-generated harmful factors

Solution Approach 1:

The upper surface of the pad has different properties than the interior layers - it is absorbent to capture water locally at the point of contact, preventing water from pooling and flowing across the surface as occurs with glass sheeting.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The absorbent layer is made of porous material that actively draws in and holds water through capillary action, preventing water pooling on the surface while the wicking barrier layer prevents transmission to the furniture surface below.

Inventive Principle:
Principle #31Porous materials

4Quantity of substance

If a protective device is designed to absorb high volumes of condensate over extended periods, then it can handle party settings effectively, but it may become saturated and require emptying or replacement

Engineering Contradiction:
Improvecondensate absorption capacityVSAvoidoperational duration before maintenance
Core Design Contradiction:
Quantity of substanceVSDuration of action of moving object

Solution Approach 1:

The thermal insulative layer prevents secondary condensation from forming beneath the pad, and the wicking barrier prevents water transmission, allowing the pad to continuously absorb condensate without becoming saturated. The structure enables long-duration operation through self-maintenance of absorption capacity.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Effectively isolates surfaces from condensate runoff, preventing damage and untidy water accumulation, while being reusable, space-efficient, and aesthetically appealing, capable of handling high volumes of condensate over extended periods without the need for attendance.

Implementation Method 1

The absorbent layer(s) and fabric covering are capable of capturing condensate runoff from the vessel

Methodology Applied
Scientific EffectCapillary action: Capillary Action

Implementation Method 2

The wicking barrier layer, which is positioned below the absorbent layer previously described, blocks absorbed water from transmitting in the thickness direction down to a surface underlying the pad

Methodology Applied
Scientific EffectHydrophobic barrier: Hydrophobe

Implementation Method 3

The thermal insulative layer(s) blocks radiant cooling from the vessel that would otherwise transmit to the underlying surface, thereby possibly causing secondary condensate to form beneath the pad

Methodology Applied
Scientific EffectThermal insulation: Thermal Insulation

Implementation Method 4

capable of wicking away moisture from the vessel... fostering evaporation of absorbed water... promoting desorption

Methodology Applied
Scientific EffectEvaporation: Evaporation

Data Source

PatentUS7712721B2Self-drying condensate pad for beverage and food service
Publication Date: 2010.05.11 SCOTT PATRICIA SALTON
  • US7712721B2 patent drawing
  • US7712721B2 patent drawing
  • US7712721B2 patent drawing

AI summary

A protective pad apparatus that prevents water damage and water pooling upon indoor surfaces. When placed between a receptacle of ice and its underlying surface, said surface is shielded from dripping condensate. The invention utilizes several fabric features of different densities that cooperate to absorb and then to disperse water. There is an absorptive upper portion, a wicking-barrier core, and an insulative bottom portion, all of which are permanently attached to create a pad. The pad apparatus is of a capacity and size to function as an adjunct to vessels containing many servings of a beverage or food.