Self-Emitting Display Barrier Structure for Zero-Bezel Sealing

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Solution Overview

Problem

Light emitting display apparatuses suffer from reduced reliability due to penetration of external materials like water or moisture, leading to degraded light emitting devices and a large bezel width, which causes a sense of discontinuity in multi-screen displays.

Innovation Solution

A light emitting display apparatus with a substrate structure that includes a first region surrounded by a second region, featuring a passivation layer, planarization layer, barrier structure, and encapsulation layer to isolate the self-emitting device and block the spread of organic encapsulation, achieving a zero bezel width and preventing material penetration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a bezel is used to cover the bezel area, then the reliability is improved by preventing water penetration, but the bezel width increases causing a sense of discontinuity in multi-screen displays

Engineering Contradiction:
Improveprotection against water penetrationVSAvoidbezel width
Core Design Contradiction:
ReliabilityVSLength of stationary object

Solution Approach 1:

The patent removes the traditional bezel structure entirely and extracts only the essential protective function, implementing it through a barrier structure integrated into the substrate edges. This eliminates the need for a separate bezel component while maintaining protection against water penetration.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The barrier structure is merged with the substrate edges, combining the structural support function of the substrate with the protective function against water penetration. This integration eliminates the need for separate bezel components and achieves zero bezel width while maintaining reliability.

Inventive Principle:
Principle #5Merging (Combining)

2Length of stationary object

If the bezel width is reduced below a certain limit, then the sense of discontinuity is reduced, but the light emitting device is degraded by penetration of external materials such as water or moisture

Engineering Contradiction:
Improvebezel widthVSAvoidprotection against material penetration
Core Design Contradiction:
Length of stationary objectVSReliability

Solution Approach 1:

The barrier structure acts as an intermediary protective layer between the external environment and the light emitting device. It is positioned at the substrate edges to intercept and block water and moisture before they can reach and degrade the light emitting device, enabling zero bezel width without compromising protection.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The barrier structure is implemented as a thin film or shell-like structure at the substrate edges that provides effective protection against water and moisture penetration. This thin protective layer enables the bezel width to be reduced to zero while maintaining reliable protection for the light emitting device.

Inventive Principle:
Principle #30Flexible shells and thin films

3Reliability

If a barrier structure is added to prevent water penetration, then the reliability is improved, but the device complexity increases

Engineering Contradiction:
Improveprotection against water penetrationVSAvoidsubstrate structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The barrier structure is merged with the substrate edges, combining the structural support function of the substrate with the protective function against water penetration. This integration eliminates the need for separate bezel components and reduces overall device complexity compared to having a traditional bezel assembly.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS12382809B2Light emitting display apparatus and multi-screen display apparatus including the same
Publication Date: 2025.08.05 LG DISPLAY CO LTD
  • US12382809B2 patent drawing
  • US12382809B2 patent drawing
  • US12382809B2 patent drawing

AI summary

A light emitting display apparatus includes a substrate including a first region and a second region surrounded by the first region, a passivation layer disposed over the substrate, a planarization layer disposed over the passivation layer disposed in the second region of the substrate, a barrier structure disposed in the first region of the substrate, a light emitting device layer including a self-emitting device disposed over the planarization layer and the barrier structure, and an encapsulation layer including an organic encapsulation layer disposed over the light emitting device layer and at least a portion of the barrier structure, the barrier structure isolates the self-emitting device and blocks the spread of the organic encapsulation layer, at the first region of the substrate.