Self-Engaging Port Plug Elastic Retention for Fiber Optic Enclosures

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing fiber optic enclosure systems face challenges in securely adding and removing port plugs without them falling out or self-ejecting, especially in limited spaces, which complicates installation and maintenance.

Innovation Solution

The development of port plugs with a retention feature that moves between an expanded and radially compressed configuration, utilizing elastic construction to automatically expand after passing through cable ports, ensuring secure retention within the enclosure.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If port plugs are used in fiber optic enclosures without retention features, then installation and removal are simple, but the plugs fall out or self-eject from the closures

Engineering Contradiction:
ImproveInstallation and removal simplicityVSAvoidPlug retention
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The port plug incorporates a resilient retention feature that dynamically changes shape between an installed configuration (engaged with the cable port) and a removed configuration (disengaged from the cable port). This dynamic characteristic allows the plug to automatically retain itself in the installed position while enabling simple manual removal when needed.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The port plug is divided into distinct functional segments: a body portion for sealing the cable port and a resilient retention feature for securing the plug in place. This segmentation allows each component to perform its specific function independently, with the retention feature providing secure attachment while the body provides the seal.

Inventive Principle:
Principle #1Segmentation

2Reliability

If retention features are added to port plugs, then plug retention is improved, but the device complexity increases

Engineering Contradiction:
ImprovePlug retentionVSAvoidPlug structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The retention feature is merged with the port plug body as an integral component rather than a separate attachment. This integration maintains reliability by ensuring the retention feature and plug body move together as a unit while reducing device complexity by eliminating separate retention components and their associated assembly steps.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The retention feature utilizes changes in physical parameters (elastic deformation) to achieve retention functionality. By selecting appropriate material properties and geometric parameters for the resilient portion, the plug achieves reliable retention through simple elastic deformation rather than complex mechanical mechanisms.

Inventive Principle:
Principle #35Parameter changes

3Volume of moving object

If the enclosure space is limited, then the envelope size is reduced, but manipulation and installation become difficult

Engineering Contradiction:
ImproveEnclosure envelopeVSAvoidInstallation manipulation
Core Design Contradiction:
Volume of moving objectVSEase of operation

Solution Approach 1:

The retention feature engages with the cable port in a radial dimension rather than requiring axial space for retention mechanisms. This dimensional approach allows the plug to secure itself within the limited envelope of the closure by utilizing the radial walls of the cable port, enabling easy manipulation and installation even in compact enclosures.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution allows for easy installation and removal of port plugs without the risk of them falling out, maintaining environmental seals and simplifying maintenance processes in fiber optic enclosures.

Implementation Method 1

The retention feature has an elastic construction that allows the retention feature to move to the radially compressed configuration as the retention feature passes through the cable port and causes the retention feature to automatically expand to the expanded configuration after the retention feature passes through the cable port

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS9229186B2Self engaging port plug
Publication Date: 2016.01.05 COMMSCOPE TECHNOLOGIES LLC
  • US9229186B2 patent drawing
  • US9229186B2 patent drawing
  • US9229186B2 patent drawing

AI summary

An enclosure that includes an outer housing, a sealant assembly that defines a cable port for routing a cable into the outer housing and a port plug that passes through the cable port. The port plug includes a retention feature that is moveable between an expanded configuration and a radially compressed configuration. The retention feature has an elastic construction that allows the retention feature to move to the radially compressed configuration as the retention feature passes through the cable port and causes the retention feature to automatically expand to the expanded configuration after the retention feature passes through the cable port.