Self-Healing Lithium-Ion Battery Electrodes via Phase Transition

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Solution Overview

Problem

Lithium-ion battery negative electrodes experience significant volume expansion and contraction during charging and discharging, leading to cracking issues due to their high capacity, which affects their cycle life and reliability.

Innovation Solution

The use of low-melting point alloys for the negative electrodes that react with lithium, allowing for crack repair by heating the electrodes near their melting points, thereby extending their cycle life.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If high capacity negative electrodes are used to increase energy density, then the battery capacity is improved, but the electrodes are prone to cracking due to large volume expansion and contraction

Engineering Contradiction:
Improvebattery capacityVSAvoidelectrode structural integrity
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent changes the material parameter by using a low-melting-point alloy (melting point below 150°C) instead of conventional high-capacity materials like pure silicon. This parameter change allows the electrode to undergo reversible phase transitions that accommodate volume changes without cracking, thus maintaining structural integrity while preserving high capacity.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent exploits phase transitions by designing the negative electrode from a low-melting-point alloy that can reversibly transition between solid and liquid phases. During charging, the alloy melts and accommodates lithium insertion with minimal stress; during discharging, it solidifies and maintains structural integrity. This phase transition mechanism resolves the contradiction between high capacity and structural stability.

Inventive Principle:
Principle #36Phase transitions

2Reliability

If the negative electrode material is softened by heating near its melting point to repair cracks, then the electrode reliability is improved, but the energy consumption increases

Engineering Contradiction:
Improveelectrode crack repairVSAvoidheating energy consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The patent applies self-service by enabling the electrode to repair its own cracks through controlled heating. The low-melting-point alloy allows the electrode to be heated to a temperature where it becomes sufficiently soft to heal cracks, then cools and solidifies to maintain the repaired structure. This self-repair capability reduces the need for external intervention and minimizes energy consumption compared to conventional repair methods.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The approach effectively 'heals' cracks in the negative electrodes by softening them at temperatures below 150°C, ensuring the electrodes remain functional and preventing battery degradation, thus enhancing the longevity of lithium-ion batteries.

Implementation Method 1

The process of lithium-ion insertion and extraction can result in large volume expansion and contraction in some high capacity negative electrodes

Methodology Applied
Scientific EffectLithium-ion insertion and extraction: Absorption (physical)

Implementation Method 2

By periodically heating the negative electrodes close to their melting points, any cracks associated with lithium-ion insertion and extraction during normal usage of the product may be repaired

Methodology Applied
Scientific EffectMelting: Melting

Data Source

PatentUS8658295B2Self healing lithium-ion battery negative electrodes, product including same, and methods of making and using same
Publication Date: 2014.02.25 GM GLOBAL TECHNOLOGY OPERATIONS LLC
  • US8658295B2 patent drawing
  • US8658295B2 patent drawing
  • US8658295B2 patent drawing

AI summary

One embodiment includes a lithium-ion battery negative electrode including one or more low-melting point alloys that react with lithium.