Self-Healing Polymer Target with Reflective Diffuser

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Solution Overview

Problem

Current shooting target systems lack the ability to withstand high-volume bullet strikes while providing interactive, illuminated feedback, as they are either too destructive or fail to maintain functionality under extreme conditions.

Innovation Solution

A self-healing polymer or elastomer shooting target system that incorporates a light diffuser with reflective properties, allowing bullets to pass through with minimal damage and maintaining illumination, using a combination of self-healing materials and programmable logic controllers for hit detection and feedback.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a rigid polycarbonate shield is used to protect the light source, then the light source is protected from bullet impacts, but the shield will eventually be destroyed by larger caliber bullets and has a limited thickness before manufacturing becomes impractical

Engineering Contradiction:
Improvedurability of light protectionVSAvoidresistance to bullet impact
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The patent replaces rigid polycarbonate shields with flexible self-healing polymer films that can deform under bullet impact and then reform to seal the puncture. This flexible film approach provides unlimited durability against any caliber while maintaining thin profile, eliminating the thickness limits and manufacturing impracticalities of rigid shields

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The self-healing polymer automatically repairs bullet punctures through molecular bond reforming without external intervention. The material detects and heals its own damage, continuously maintaining integrity and protection of the light source without requiring replacement or maintenance of rigid shields

Inventive Principle:
Principle #25Self-service

2Reliability

If a self-healing polymer is used to allow bullet pass-through, then the material can withstand any caliber and continue operation, but the material must be flexible and conformable which may affect structural stability

Engineering Contradiction:
Improvecontinuous operation under impactVSAvoidstructural integrity of diffuser
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The self-healing polymer is designed with inherent energy absorption capabilities that cushion the bullet impact before it reaches the light source. The material's flexibility and molecular structure provide built-in protection, allowing it to deform and absorb impact energy while maintaining its position and function

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Solution Approach 2:

The system combines self-healing polymer material with reflective properties and light diffusion capabilities in a single integrated component. This composite approach maintains structural functionality for light manipulation while providing bullet resistance through the self-healing mechanism

Inventive Principle:
Principle #40Composite materials

3Ease of manufacture

If disposable lighting systems are used, then the system can be replaced after damage, but the lighting system cannot withstand high-volume bullet strikes and requires frequent replacement

Engineering Contradiction:
Improvesimplicity of replacementVSAvoidoperational continuity
Core Design Contradiction:
Ease of manufactureVSProductivity

Solution Approach 1:

The self-healing polymer continuously maintains its own integrity by automatically repairing bullet punctures through molecular bond reforming. This eliminates the need for manual replacement of disposable components, allowing the system to withstand high-volume bullet strikes and maintain operational continuity indefinitely

Inventive Principle:
Principle #25Self-service

4Ease of repair

If projected systems onto diffusers with break-away reflection systems are used, then the reflection system can be replaced, but the system lacks durability and cannot withstand repeated bullet impacts

Engineering Contradiction:
Improvereplaceability of diffuserVSAvoiddurability under bullet strikes
Core Design Contradiction:
Ease of repairVSReliability

Solution Approach 1:

The self-healing polymer automatically repairs its own damage without requiring removal or replacement. The material's molecular bond reforming capability provides continuous self-maintenance, eliminating the need for manual repair operations and ensuring uninterrupted operation under repeated bullet impacts

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system enables prolonged durability and functionality under extreme conditions, providing interactive and programmable feedback to shooters, allowing for gamified interactivity and data recording across multiple targets.

Implementation Method 1

Self-healing polymers and elastomers, and even those without self-healing properties, have a natural flexible and conformable property that allows the material to tear and deform upon projectile incursion, then reform and seal or partially seal as the projectile exits the material

Methodology Applied
Scientific EffectElastic deformation: Elasticity

Implementation Method 2

This design uses a projection system that bounces light off the back of a self-healing polymer with a highly reflective mirror paint applied to the back

Methodology Applied
Scientific EffectLight reflection: Reflection

Data Source

PatentUS11293725B2Method, system and apparatus for illuminating targets using fixed, disposable, self-healing reflective light diffusion systems
Publication Date: 2022.04.05 ADVANCED TARGET TECH IP HLDG INC
  • US11293725B2 patent drawing
  • US11293725B2 patent drawing
  • US11293725B2 patent drawing

AI summary

The present invention relates to a partial or fully self-healing illumination system connected to or directly on a shooting target used for practice, competition, or qualification. More specifically, this invention relates to a system that uses a light and a self-healing reflector configured to project light towards the shooter while allowing partial or full pass-through projectile strikes.