Self-Heating Post-Foaming Shave Gel with Segmented Exothermic Components

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Solution Overview

Problem

Current post-foaming shave gels do not provide a self-heating feature, which is desirable for user comfort and skin hydration during shaving, despite attempts to incorporate warmth through exothermic reactions in shaving foams, no self-heating shaving gels have been commercialized.

Innovation Solution

A self-heating post-foaming shave gel is developed by separating an oxidant component and a reductant component in the gel, which undergo an exothermic reaction upon mixing, generating heat and providing a warm sensation, using a non-ionic surfactant emulsifier-based formulation with a blend of fatty alcohol ethoxylates and including a neutralizing agent to prevent skin irritation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If an exothermic reaction is incorporated into shaving foam, then warmth is provided to the skin, but the product complexity increases and stability is compromised

Engineering Contradiction:
Improveskin warmthVSAvoidproduct stability
Core Design Contradiction:
TemperatureVSStability of the object's composition

Solution Approach 1:

The shaving gel is divided into two separate components: an oxidant component (containing hydrogen peroxide) and a reductant component (containing a reducing agent). These components are kept separate in the container and only mix upon dispensing, allowing the exothermic reaction to occur only when needed for skin warmth, while maintaining product stability during storage.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The oxidant and reductant components are prepared separately and pre-packaged in the container. When the user dispenses the gel, the components automatically mix and initiate the exothermic reaction before application to the skin, providing warmth in advance of the actual shaving action.

Inventive Principle:
Principle #10Preliminary action

2Ease of operation

If traditional soap-based formulations are used, then lather is generated, but skin irritation occurs

Engineering Contradiction:
Improvelather generationVSAvoidskin irritation
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The formulation transitions from traditional soap-based (ionic) surfactants to non-ionic surfactant systems. This parameter change in surfactant chemistry maintains the ability to generate lather and foam while eliminating the skin irritation problems associated with soap-based formulations, particularly in the presence of the exothermic reaction components.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses a composite surfactant system comprising multiple non-ionic surfactants working together, including fatty alcohol ethoxylates and other non-ionic surfactants. This composite approach provides effective lather generation and skin compatibility that neither single surfactant could achieve alone, while remaining compatible with the exothermic heating components.

Inventive Principle:
Principle #40Composite materials

3Object-affected harmful factors

If a non-ionic surfactant system is used with exothermic components, then skin compatibility is improved, but formulation stability becomes challenging

Engineering Contradiction:
Improveskin irritationVSAvoidemulsion stability
Core Design Contradiction:
Object-affected harmful factorsVSStability of the object's composition

Solution Approach 1:

The patent employs a composite surfactant system combining multiple non-ionic surfactants including fatty alcohol ethoxylates (such as C12-15 Pareth-2 to C12-15 Pareth-20), and other non-ionic surfactants. This composite approach creates a synergistic effect that provides both skin compatibility and adequate emulsion stability in the presence of exothermic reaction components.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The formulation optimizes the concentration ranges of various components to achieve stability. The non-ionic surfactants are used at specific concentrations (typically 1-10% of the composition) that provide sufficient emulsification and stability while maintaining skin compatibility and working effectively with the exothermic oxidant-reductant system.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The self-heating shave gel provides a pleasant warm feeling, hydrates the beard, and maintains lubricity and skin-friendliness, offering improved comfort and stability of the lather during and after heating, while being safe for use on the skin.

Implementation Method 1

The shave gels are heated after dispensing by an exothermic reaction that occurs when two components of the shave gel that are separated prior to delivery are mixed during or after dispensing

Methodology Applied
Scientific EffectExothermic reaction: Exothermic Reaction

Implementation Method 2

it produces a foam lather generated by the volatilization of the volatile hydrocarbon foaming agent

Methodology Applied
Scientific EffectVolatilization: Evaporation

Data Source

PatentUS7854349B2Shave gel products
Publication Date: 2010.12.21 THE GILLETTE CO

AI summary

Self-heating, post-foaming shave gels and shave gel products are provided. In some implementations, the shave gels include a non-ionic emulsifier system, e.g., including one or more fatty alcohol ethoxylates.