Self-Heating Sheet Material for Rapid Moisture Desorption

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current sheet-like materials for moisture absorption and desorption in air-conditioning systems have insufficient moisture release rates and workability issues, particularly in high-humidity environments and during processing into complex structures like honeycombs.

Innovation Solution

A self-heating sheet-like material is developed with a laminate structure comprising a self-heating layer and an adsorption layer connected for heat conduction, using a metallic fiber sintered body with stainless steel fibers and an adhesion layer, which enables rapid moisture release and excellent workability in honeycomb or corrugated structures.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If conventional sheet-like materials for moisture absorption are used, then moisture absorption capacity is maintained, but moisture release rate is insufficient

Engineering Contradiction:
Improvemoisture release rateVSAvoidtime for moisture desorption
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The sheet-like material is divided into multiple layers with distinct functions: a hydrophobic layer for rapid moisture release and a hydrophilic layer for moisture absorption. This segmentation allows each layer to optimize its specific function, with the hydrophobic layer providing fast moisture release capability that resolves the contradiction between maintaining absorption capacity and improving release rate.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the sheet-like material have different moisture release properties. The hydrophobic layer is positioned to provide rapid moisture release pathways, while the hydrophilic layer maintains absorption capacity. This local differentiation of material properties enables simultaneous optimization of both moisture absorption and release rates.

Inventive Principle:
Principle #3Local quality

2Adaptability or versatility

If sheet-like material is processed into complex structures like honeycombs, then functionality is improved, but workability deteriorates

Engineering Contradiction:
Improvefunctional performance in complex structuresVSAvoidworkability during processing
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The sheet-like material exhibits dynamic mechanical properties that allow it to be easily formed into complex structures during manufacturing, then maintain structural integrity during use. The layered construction with hydrophobic and hydrophilic layers provides flexibility during forming operations while maintaining the necessary structural stability for honeycomb and corrugated configurations.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The combination of hydrophobic and hydrophilic layers creates a composite material structure that balances workability and structural integrity. The hydrophobic layer provides slip and flexibility during forming operations, while the hydrophilic layer maintains structural stability, enabling successful processing into complex honeycomb and corrugated structures.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The self-heating sheet-like material achieves rapid moisture release and improved workability, allowing for efficient moisture management and processing stability in complex structures, enhancing the performance of air-conditioning systems.

Implementation Method 1

a self-heating layer (1) and an adsorption layer (3) in a laminate state with heat conduction in connection between both layers

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Implementation Method 2

a sheet-like material for dehumidification which includes an amorphous aluminate having specific physical properties and a hygroscopic salt

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 3

moisture in the air is removed in advance by a sheet-like material for moisture absorption and desorption

Methodology Applied
Scientific EffectDesorption: Desorption

Implementation Method 4

the self-heating layer and the adsorption layer are connected in a state in which heat conduction is enabled

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentUS11291945B2Self-heating sheet-like material for moisture absorption and desorption, moisture absorption and desorption body, and moisture absorption and desorption device using the same
Publication Date: 2022.04.05 TOMOEGAWA CORP
  • US11291945B2 patent drawing
  • US11291945B2 patent drawing
  • US11291945B2 patent drawing

AI summary

The invention of the present application provides a self-heating sheet-like material for moisture absorption and desorption which includes at least a self-heating layer and an adsorption layer in a laminate thereof, in which the self-heating layer and the adsorption layer are connected in a state in which heat conduction is enabled; a moisture absorption and desorption body formed of this material; and a moisture absorption and desorption device.