Self-Inflating Stowable Bed with Vacuum Compression and Foam Chambers

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Solution Overview

Problem

Current self-inflating beds are unwieldy and difficult to compress for storage, lacking in comfort, adjustability, and durability, and often fail to meet consumer expectations for stability and fire safety standards.

Innovation Solution

A stowable self-inflating bed design featuring a core assembly with air impervious enclosures filled with breathable resilient foam, controlled by vacuum and comfort adjustment valves, allowing for easy deflation and inflation, and meeting fire safety standards through compliant ticking materials.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If a self-inflating bed is designed with traditional air mattresses, then it provides basic sleeping functionality, but it becomes unwieldy and impossible to compress for storage in standard shipping boxes

Engineering Contradiction:
Improvestorage volumeVSAvoidcompressibility
Core Design Contradiction:
Volume of moving objectVSEase of operation

Solution Approach 1:

The bed is divided into multiple independent air chambers that can be separately evacuated and compressed. Each chamber can be independently deflated through separate vacuum valves, allowing the entire bed to be systematically compressed into a compact state that fits within standard shipping box dimensions.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The bed incorporates a vacuum evacuation system using pneumatic principles. Vacuum valves connected to household vacuum cleaners or shop vacuums remove air from the air chambers, causing the bed to collapse and compress into a compact, stowable configuration that fits within standard shipping boxes.

Inventive Principle:
Principle #29Pneumatics and hydraulics

2Reliability

If the bed is made fully air-impermeable for inflation retention, then it maintains pressure well, but it cannot provide comfort adjustment or gradual inflation control

Engineering Contradiction:
Improvepressure retentionVSAvoidcomfort adjustability
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

Different regions of the bed have different permeability characteristics. The air chambers use air-impermeable materials for pressure retention, while specific localized areas incorporate one-way valves and comfort adjustment mechanisms that allow controlled air flow. This enables both reliable pressure retention and comfort adjustability in different parts of the same system.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The bed system transitions from a static, fully impermeable design to a dynamic system with adjustable permeability. Comfort adjustment valves allow users to modify air flow characteristics in real-time, enabling the bed to adapt its firmness and comfort level while maintaining overall pressure retention through the air-impermeable chamber structure.

Inventive Principle:
Principle #15Dynamics

3Adaptability or versatility

If multiple air chambers are added for comfort adjustment, then comfort control improves, but device complexity increases

Engineering Contradiction:
Improvecomfort controlVSAvoidvalving system complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The vacuum valve serves multiple functions: it enables initial inflation by allowing air intake, facilitates deflation through vacuum evacuation, and provides a access point for comfort adjustment. This multi-functional design reduces the need for separate dedicated components for each function, thereby managing complexity while maintaining comfort control capabilities.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent combines the vacuum evacuation function with the comfort adjustment system through integrated valve mechanisms. The same valve infrastructure used for vacuum deflation also supports comfort-level adjustments, merging multiple control functions into a unified system that reduces overall complexity compared to having entirely separate systems.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables compact storage and transport, adjustable comfort, and compliance with fire safety regulations, providing a high-quality sleeping experience while being pumpless and suitable for off-grid use.

Implementation Method 1

A core assembly of the bed includes one or more air impervious enclosures which form plenums filled with and bonded to a breathable resilient foam-like material

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

A vacuum valve is provided which allows a consumer to attach a household vacuum or shop vacuum to draw a vacuum on an inflated bed

Methodology Applied
Scientific EffectVacuum: Vacuum

Data Source

PatentUS11896138B2Stowable bed
Publication Date: 2024.02.13 JD JACOT CORP
  • US11896138B2 patent drawing
  • US11896138B2 patent drawing
  • US11896138B2 patent drawing

AI summary

A self-inflating stowable bed. The bed includes one or more self-inflating chambers, with each of the self-inflating chambers having one or more polyurethane foam sections therein, with the chamber defined between a first air impervious layer and a second air impervious layer. The self-inflating bed may be evacuated by a household or shop vacuum, and then sealed, rolled or folded, and easily stored or shipped. The polyurethane foam sections may be provided with different members having different indentation force deflection specifications suitable for bed portions and edge of bed portions.