Electrically leveling sleep support frame

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Solution Overview

Problem

Sleeper vehicles face challenges in finding a level surface to park on, leading to potential health issues due to uneven sleeping surfaces, with existing solutions being cumbersome, unsafe, or cost-prohibitive.

Innovation Solution

A self-leveling sleep surface frame with telescoping beams, bi-directional joints, and linear actuators, controlled by a controller unit, adjusts to create a level sleeping surface within the vehicle.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the entire sleeper vehicle is leveled using traditional methods, then the sleeping surface becomes level, but the process becomes cumbersome and requires extensive user effort

Engineering Contradiction:
Improveleveling effectivenessVSAvoiduser effort required
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The invention segments the leveling function from the entire vehicle to just the sleep surface frame. Instead of leveling the whole vehicle, only the sleep surface frame is equipped with adjustable legs that can be independently positioned to achieve leveling, significantly reducing the complexity and user effort required.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The sleep surface frame performs its own leveling function through integrated adjustable legs and level indicators, without requiring external equipment or extensive user intervention. The system is self-contained and can be adjusted by the user through simple operations.

Inventive Principle:
Principle #25Self-service

2Reliability

If traditional leveling solutions are used, then leveling can be achieved, but the solutions are either not effective or too cumbersome for users

Engineering Contradiction:
Improveleveling effectivenessVSAvoidleveling system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The leveling system is segmented into simple, discrete components: adjustable legs at each corner of the sleep surface frame and visual level indicators. This segmentation avoids complex mechanical or electronic systems while achieving effective leveling through simple height adjustments at each corner.

Inventive Principle:
Principle #1Segmentation

3Reliability

If cost-prohibitive solutions are implemented for vehicle leveling, then effective leveling is achieved, but the cost becomes prohibitive for many users

Engineering Contradiction:
Improveleveling effectivenessVSAvoidmanufacturing cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The invention uses simple, inexpensive components such as adjustable legs with basic height mechanisms and visual level indicators (like bubble levels or spirit levels). These components are far cheaper than electronic sensor systems or hydraulic leveling systems, making the solution accessible to a wide range of users.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

4Manufacturing precision

If the sleep surface frame is made fully adjustable for leveling, then leveling precision is improved, but the structural stability may be compromised

Engineering Contradiction:
Improveleveling precisionVSAvoidframe stability
Core Design Contradiction:
Manufacturing precisionVSStability of the object's composition

Solution Approach 1:

The sleep surface frame incorporates dynamic adjustable legs that can be modified in height to compensate for uneven ground. The adjustability is implemented through simple mechanical means (such as threaded rods or telescopic sections) that maintain structural integrity while allowing precise height adjustments at each corner to achieve a level sleeping surface.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Provides a stable, durable, and efficient means to level the sleeping surface without extensive user effort, ensuring comfort and safety, even on uneven terrain.

Implementation Method 1

at least three linear actuators for raising and lowering a portion of the sleep surface frame

Methodology Applied
Scientific EffectLinear actuator: Linear Motor

Data Source

PatentUS12390380B2Electrically leveling sleep support frame
Publication Date: 2025.08.19 DUNCAN ANDREW
  • US12390380B2 patent drawing
  • US12390380B2 patent drawing
  • US12390380B2 patent drawing

AI summary

A self-leveling sleep surface frame includes linear actuators at each corner of a sleep surface frame connected by bi-directional joints to a plurality of telescoping beams which allows for the length of the beams to change and the angle of the connections between the beams and joints to adjust while achieving a level position for the sleep surface frame when a sleeper vehicle is on an unlevel surface.