Self-Locking Toolbox With Three Opening Modes

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Solution Overview

Problem

Traditional toolboxes have limitations such as large size, inefficient space use, poor durability, inconvenient access, non-interchangeable components, lack of self-locking mechanisms, and monotonous designs, which hinder their ability to accommodate diverse tool sizes and types effectively.

Innovation Solution

A high-capacity self-locking toolbox with three opening modes, featuring a modular interior design, reinforced rib surfaces with self-locking clamping members, and interchangeable covers, which increases durability and capacity while allowing access from any side and enabling compact tool arrangement.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If the toolbox size is increased to accommodate more tools, then the storage capacity is improved, but the mold cost and device complexity increase

Engineering Contradiction:
Improvestorage capacityVSAvoiddevice complexity
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The toolbox is divided into multiple compartments and sections, allowing tools of different sizes and types to be organized in separate areas. This segmentation enables efficient use of internal space without requiring a larger overall toolbox, thus increasing storage capacity while controlling device complexity

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Smaller tool compartments are nested within larger sections, and adjustable dividers allow compact arrangement of tools. This nesting approach maximizes the use of available space within the toolbox, increasing storage capacity without proportionally increasing the external dimensions or mold complexity

Inventive Principle:
Principle #7Nested doll (Nesting)

2Quantity of substance

If the toolbox is designed with multi-layer or four-folded structure to increase capacity, then the storage capacity is improved, but the durability and ease of operation deteriorate

Engineering Contradiction:
Improvestorage capacityVSAvoiddurability
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

Instead of using complex multi-layer or four-folded structures, the toolbox employs simple vertical dividers and compartments that create multiple storage sections. This segmentation achieves high storage capacity while maintaining a simple, durable single-layer construction that is easier to operate and more reliable

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Rather than folding or layering the toolbox structure to increase capacity, the design inverts the approach by using a straightforward single-layer construction with internal dividers. This inverted approach prioritizes durability and ease of operation while still achieving high storage capacity through intelligent space utilization

Inventive Principle:
Principle #13The other way round (Inversion)

3Device complexity

If the toolbox uses a single open mode, then the device complexity is reduced, but the ease of operation deteriorates

Engineering Contradiction:
Improvedevice complexityVSAvoidease of operation
Core Design Contradiction:
Device complexityVSEase of operation

Solution Approach 1:

The toolbox incorporates adjustable dividers and reconfigurable compartments that can be dynamically repositioned according to tool requirements. This dynamic adjustability provides multiple opening and access modes without adding complex mechanical structures, thus improving ease of operation while maintaining low device complexity

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The toolbox design incorporates universal features such as adjustable dividers and reconfigurable sections that can be adapted for different tool sets and storage needs. This multi-functionality enables multiple opening modes and access configurations without requiring separate specialized structures, thereby enhancing ease of operation while keeping device complexity low

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS11426858B2High-capacity self-locking toolbox with three opening modes
Publication Date: 2022.08.30 DANYANG JIANLU TOOLS CO LTD
  • US11426858B2 patent drawing
  • US11426858B2 patent drawing
  • US11426858B2 patent drawing

AI summary

A high-capacity self-locking toolbox with three opening modes, which includes a box frame, a box cover, and a clamping base. The box frame includes an upper box frame and a lower box frame which are folded in the middle to make two pieces. The box cover includes an upper box cover and a lower box cover. The two box covers are respectively provided on an upper surface and a lower surface of the box frame. A reinforced rib surface is provided inside an inner wall of the box frame. The reinforced rib surface is provided with self-locking clamping members in pairs, and the clamping base is installed in the self-locking clamping members. The three opening modes enable the toolbox to be opened from the upper side, the lower side, or the middle, so as to have access to the tools from any side of the toolbox. The interior of the toolbox is designed in modular, the clamping base has a self-locking function, and the tools have a compact arrangement.