Self powered and timer based solar panel cleaning system

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Solution Overview

Problem

Conventional solar panel cleaning systems face challenges such as reduced efficiency due to dust accumulation, high water and energy costs, manual intervention difficulties, reliance on external power sources, and rapid wear and tear of motor parts, especially in remote areas with limited access to resources.

Innovation Solution

A self-powered, timer-based solar panel cleaning system that uses solar energy to operate a structure with bidirectional driving wheels and rotating brushes, equipped with ultrasonic sensors and motor control units to manage speed and direction, reducing wear and tear by gradually changing motor RPM during direction changes, and eliminating the need for external power sources.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If water based cleaning methods are used, then cleaning effectiveness is improved, but water consumption increases and water recycling becomes difficult

Engineering Contradiction:
Improvecleaning effectivenessVSAvoidwater consumption
Core Design Contradiction:
ProductivityVSLoss of substance

Solution Approach 1:

The invention extracts the water from the cleaning system and replaces it with an air-based electrostatic cleaning mechanism. The electrostatic brush generates ions that attract and remove dust particles without requiring water, thereby maintaining cleaning effectiveness while eliminating water consumption and recycling issues.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The invention replaces the mechanical water-based washing system with an electrostatic field-based cleaning system. The electrostatic brush creates an electric field that selectively attracts dust particles to a collection chamber, substituting the mechanical water spray and collection method with an electrostatic mechanism that uses no water.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Measurement precision

If motor gear rotation direction changes rapidly for bidirectional movement, then positioning accuracy is improved, but motor parts suffer rapid wear and tear

Engineering Contradiction:
Improvepositioning accuracyVSAvoidmotor parts durability
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The invention incorporates a deceleration phase before direction reversal, where the motor gradually reduces speed before changing rotation direction. This cushioning approach prevents sudden shocks and mechanical stress on motor parts during direction changes, thereby reducing wear and tear while maintaining positioning accuracy through controlled deceleration and acceleration profiles.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Solution Approach 2:

The invention implements dynamic control of motor speed and acceleration during direction changes. Rather than abrupt reversals, the system dynamically adjusts motor parameters to smoothly transition between directions, optimizing the balance between positioning accuracy and mechanical stress reduction through real-time control of motion parameters.

Inventive Principle:
Principle #15Dynamics

3Reliability

If external power sources are used for cleaning systems in remote areas, then operational reliability is improved, but infrastructure complexity and cost increase

Engineering Contradiction:
Improveoperational reliabilityVSAvoidpower supply infrastructure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The invention makes the cleaning system self-powered by integrating a photovoltaic panel and battery system that independently generates and stores electrical energy. The electrostatic cleaning mechanism draws power from this self-contained energy system, eliminating the need for external power sources or complex infrastructure in remote locations while maintaining operational reliability through autonomous energy generation.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system provides efficient, automated, and cost-effective cleaning with minimal maintenance, capable of operating in remote areas without external power, while reducing wear on motor parts and optimizing solar panel cleaning efficiency.

Implementation Method 1

a self powered and timer based solar panel cleaning system that is operated by self generating electric power

Methodology Applied
Scientific EffectPhotovoltaic effect: Photovoltaic Effect

Implementation Method 2

the ultrasonic sensors are utilized for sensing the edge of the solar panel array

Methodology Applied
Scientific EffectUltrasonic detection: Ultrasound

Data Source

PatentUS11466901B2Self powered and timer based solar panel cleaning system
Publication Date: 2022.10.11 WEISMACHER ECO PTE LTD
  • US11466901B2 patent drawing
  • US11466901B2 patent drawing
  • US11466901B2 patent drawing

AI summary

The present invention relates to self powered and timer based solar panel cleaning system that is operated by self generating electrical power from solar energy and reduces wear and tear problem of moving parts. In this system, the microcontroller (54) is interfaced with motor driver (51) and brush driver (52). Said motor driver (51) and brush driver (52) control the speed of wheel motor (32) and brush driver (33). When ultrasonic sensor (5) sends signal to microcontroller (54), said microcontroller (54) generates and transmits signal to wheel motor driver (51) and brush driver (52). Thus, when structure reaches nearby the end edge of the solar panel array, said drivers gradually reduce r.p.m. of wheel motor (32) and brush motor (33) and then motors stop when machine reaches to opposite platform. Thus, during alteration of mode, r.p.m. of motors will be at substantially low that prevents the moving parts from damage.