Self-Powered Irrigation Valves Using Water-Flow Generation

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Solution Overview

Problem

Existing irrigation systems require costly installation and maintenance due to the need for trenching power lines and communication lines to connect valves to irrigation controllers, which complicates system design and implementation.

Innovation Solution

Self-powered irrigation valves that generate power using fluid flow, eliminating the need for external power and communication lines, and utilize wireless communication for control signals.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If external power lines and communication lines are installed to connect valves to irrigation controllers, then reliable power supply and control are achieved, but installation cost and system complexity increase

Engineering Contradiction:
Improvepower supply reliabilityVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The irrigation valve system generates its own electrical power through a hydroelectric generator driven by water flow through the valve. The system uses its own operational water flow to create the electricity needed for the solenoid and control electronics, making the system self-powered and eliminating the need for external power lines and communication infrastructure

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The water flow serving the irrigation purpose simultaneously serves a dual function by driving the hydroelectric generator to produce electrical power. This multi-functionality allows the same water resource to both irrigate crops and power the control system, reducing infrastructure requirements

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Use of energy by moving object

If external power lines are installed to supply valves, then power supply is ensured, but installation cost increases

Engineering Contradiction:
Improvepower supplyVSAvoidinstallation cost
Core Design Contradiction:
Use of energy by moving objectVSEase of manufacture

Solution Approach 1:

The valve system incorporates a hydroelectric generator that converts the kinetic energy of passing water into electrical energy, allowing the system to generate its own operating power without requiring external power lines, transformers, or electrical infrastructure installation

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system utilizes the hydraulic flow of water through the valve to drive a hydroelectric generator. The water's kinetic energy is converted to mechanical rotation of the generator rotor, which then produces electrical current to power the solenoid and control circuitry

Inventive Principle:
Principle #29Pneumatics and hydraulics

3Adaptability or versatility

If valves are placed in difficult locations, then irrigation coverage is improved, but installation and maintenance difficulty increases

Engineering Contradiction:
Improvevalve placement flexibilityVSAvoidinstallation ease
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The self-powered valve system can be installed in remote or difficult-to-access locations without requiring proximity to power lines or communication infrastructure. The system's ability to generate its own power and use wireless communication enables deployment in previously inaccessible areas for irrigation control

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system replaces traditional mechanical electrical connections and communication wiring with wireless communication technology. This substitution eliminates the need for physical connection to power and control infrastructure, allowing valves to be positioned anywhere within wireless signal range

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Reduces installation costs, simplifies system design, and allows for flexible valve placement, including in difficult locations, while maintaining efficient irrigation control.

Implementation Method 1

a rechargeable power storage system that is configured to store electrical power generated by the generator and supply electrical power to the valve control system

Methodology Applied
Scientific EffectElectrical energy storage: Battery (electricity)

Implementation Method 2

a generator that is fluidly coupled with the valve system and configured to generate electrical power in response to activation of the solenoid system and flow of water through the valve

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS12463503B2Self-powered irrigation systems, generator systems and methods of controlling irrigation
Publication Date: 2025.11.04 RAIN BIRD CORP
  • US12463503B2 patent drawing
  • US12463503B2 patent drawing
  • US12463503B2 patent drawing

AI summary

Some embodiments provide irrigation generator systems that include a main conduit comprising an inlet conduit and an outlet conduit; a flow control system positioned within the main conduit; a generator conduit comprising a generator inlet conduit and a generator outlet conduit, wherein the generator inlet conduit is fluidly coupled with the main conduit upstream of the flow control system, the generator outlet conduit is fluidly coupled with the main conduit downstream of the flow control system; and a generator comprising a rotor assembly cooperated with generator conduit to be physically activated by a flow of fluid through the generator conduit causing rotation of the rotor assembly and generates electrical power. The flow control system transitions between a closed state to the open state in response to a water pressure exceeding a pressure threshold.