Self-powered solar tracker apparatus

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional solar tracking systems are inadequate in maximizing energy conversion from solar panels due to suboptimal sun angles and mechanical limitations, leading to inefficient energy harvesting.

Innovation Solution

A self-powered solar tracker system with an adjustable hanger assembly and cylindrical torque tubes that align the center of mass with the center of rotation, reducing motor load and allowing for independent operation of each tracker, enabling precise sun tracking without external power sources.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If conventional solar tracking mechanisms are used, then solar panels can adjust to sun angles, but the systems require external power sources and have high energy consumption

Engineering Contradiction:
Improveenergy consumptionVSAvoidtracking capability
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The solar tracking system uses the solar panels themselves to generate the electrical energy required for tracking. The solar cells convert sunlight into electricity, which powers the motors that rotate the torque tubes, enabling the system to track the sun without external power sources.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system combines the energy generation function and the tracking actuation function into a single integrated system. The same solar panels that generate electricity are used to power the tracking motors, merging power generation and mechanical actuation into one self-sufficient system.

Inventive Principle:
Principle #5Merging (Combining)

2Productivity

If solar panels are fixed at suboptimal angles, then installation is simple, but energy conversion efficiency is reduced

Engineering Contradiction:
Improveenergy conversion efficiencyVSAvoidtracking mechanism complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The system divides the tracking function into independent modular units. Each solar panel assembly has its own torque tube and motor, allowing independent operation of each tracker. This segmentation reduces overall system complexity while maintaining high energy conversion efficiency through continuous sun tracking.

Inventive Principle:
Principle #1Segmentation

3Force

If motor load is increased to provide sufficient torque for tracking, then tracking power is adequate, but energy consumption increases

Engineering Contradiction:
Improvemotor torqueVSAvoidenergy consumption
Core Design Contradiction:
ForceVSUse of energy by moving object

Solution Approach 1:

The system positions the center of mass of each solar panel assembly to align with the center of rotation of the torque tube. This creates a balanced configuration where gravitational forces act through the rotation axis, eliminating the need for additional torque to counteract weight, thereby reducing motor load and energy consumption.

Inventive Principle:
Principle #12Equipotentiality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system enhances energy conversion efficiency by allowing solar panels to track electromagnetic radiation effectively, reducing energy consumption to less than 15 Watt-hours per day and eliminating the need for external power, while being cost-effective and easy to install.

Implementation Method 1

Solar photovoltaic panels convert sunlight directly into electricity for a variety of applications

Methodology Applied
Scientific EffectPhotovoltaic effect: Photovoltaic Effect

Implementation Method 2

the center of mass is aligned with a center of rotation of the cylindrical torque tubes to reduce a load of a motor

Methodology Applied
Scientific EffectGravitation: Gravitation

Data Source

PatentUS11411529B2Self-powered solar tracker apparatus
Publication Date: 2022.08.09 NEXTPOWER LLC
  • US11411529B2 patent drawing
  • US11411529B2 patent drawing
  • US11411529B2 patent drawing

AI summary

A solar tracker apparatus includes an adjustable hanger assembly that has a clam shell hanger assembly. The clam shell hanger assembly may hold a torque tube comprising a plurality of torque tubes configured together in a continuous length from a first end to a second end. A center of mass of the solar tracker apparatus may be aligned with a center of rotation of the torque tubes, in order to reduce a load of a drive device operably coupled to the torque tube. Solar modules may be coupled to the torque tubes. The solar tracker includes an energy system that includes solar panel, a DC to DC converter, a battery, and a micro-controller. The energy system may facilitate full operation movement of the tracker apparatus without any external power lines.