Self-Powered Tender Car for Locomotive Fuel Systems

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Solution Overview

Problem

Liquefied natural gas (LNG) fueled locomotives face inefficiencies due to the high energy required for storage, compression, vaporization, and transportation, which burdens the main engine and affects fuel efficiency and power availability.

Innovation Solution

A tender car equipped with a motor that converts kinetic energy into electric power to drive a fuel pump, reducing the energy load on the main engine by powering the fuel pump and enabling self-propulsion, thus alleviating the burden on the main engine for LNG storage and distribution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the main engine powers the fuel pump for LNG storage and distribution, then the fuel pump can operate to supply LNG, but the energy consumption of the main engine increases and fuel efficiency decreases

Engineering Contradiction:
Improvefuel pump operationVSAvoidmain engine energy consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The tender car is equipped with its own motor that converts kinetic energy to electrical power to drive the fuel pump, allowing the tender car to serve itself and reduce the energy burden on the main engine. The motor generates electrical power when the wheel is rotated, and this power is used to drive the fuel pump independently.

Inventive Principle:
Principle #25Self-service

2Ease of operation

If the main engine powers all ancillary equipment including fuel pump, then all equipment can operate, but the engine power availability for propulsion decreases

Engineering Contradiction:
Improveancillary equipment operationVSAvoidengine power availability
Core Design Contradiction:
Ease of operationVSPower

Solution Approach 1:

The power system is segmented into two independent sources: the main engine for propulsion and the tender car's motor for ancillary equipment. This segmentation allows the main engine to focus on propulsion while the tender car's motor handles fuel pump operations, improving overall power availability and efficiency.

Inventive Principle:
Principle #1Segmentation

3Loss of energy

If kinetic energy is not recovered during braking, then the braking system is simple, but energy is wasted and fuel efficiency decreases

Engineering Contradiction:
Improvekinetic energy recoveryVSAvoidenergy recovery system
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The motor converts the kinetic energy that would normally be lost during braking into useful electrical power. When the tender car brakes, the motor acts as a generator, converting kinetic energy to electrical power that can be stored and used to drive the fuel pump, turning energy waste into a beneficial resource.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The tender car improves fuel efficiency and engine power availability by reducing the energy burden on the main engine, allowing for efficient storage, compression, and transportation of LNG, and enabling the locomotive to conserve energy through dynamic braking and stored electric power.

Implementation Method 1

a motor operatively connected to the wheel and configured to generate electric power when the wheel is rotated

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

a fuel pump mounted to the frame and configured to pump the liquefied gaseous fuel from the tank. The fuel pump may be driven by electric power generated by the motor

Methodology Applied
Scientific EffectHydraulic pumping: Pump

Data Source

PatentUS8899158B2Consist having self-powered tender car
Publication Date: 2014.12.02 PROGRESS RAIL LOCOMOTIVE INC
  • US8899158B2 patent drawing
  • US8899158B2 patent drawing
  • US8899158B2 patent drawing

AI summary

The disclosure is directed to a tender car for a consist. The tender car may have a frame, a truck configured to support the frame, and a wheel rotatably connected to the truck. The tender car may also have a motor operatively connected to the wheel and configured to generate electric power when the wheel is rotated. The tender car may further have a tank mounted to the frame and configured to hold a liquefied gaseous fuel, and a fuel pump mounted to the frame and configured to pump the liquefied gaseous fuel from the tank. The fuel pump may be driven by electric power generated by the motor.