Self-Powered Trip Circuit for Relay Setting Changes Without DC Supply

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing power distribution systems require external DC power supplies for changing trip settings of protective relays, posing risks of arc flashes and increased costs, especially in high-energy areas where manual switching is necessary.

Innovation Solution

A trip circuit with a switch integrated into the self-power relay that adjusts tripping operations without external power, using a self-power relay to energize a trip coil through current transformer connections, allowing for normal or reduced settings based on switch state.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If external DC power supplies are used to change trip settings of protective relays, then trip setting adjustment is enabled, but arc flash risks and system costs increase

Engineering Contradiction:
Improvetrip setting adjustmentVSAvoidarc flash risks
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The protective relay is configured to draw power directly from the circuit it protects, enabling it to change its own trip settings without external power supplies. The relay uses the circuit's operational power to drive the trip coil through switching mechanisms, allowing maintenance personnel to adjust settings remotely without exposing themselves to arc flash hazards.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

A switching mechanism acts as an intermediary between the protective relay and the trip coil, enabling setting changes without direct manual intervention in high-voltage areas. The switch selectively connects different resistor values to the trip coil circuit, allowing remote adjustment of trip characteristics while keeping maintenance personnel safe from arc flash exposure.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If external DC power supplies are used for trip setting changes, then relay settings can be adjusted, but system costs and complexity increase

Engineering Contradiction:
Improvetrip setting adjustmentVSAvoidpower supply requirements
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The protective relay serves multiple functions: it monitors the circuit, detects faults, and simultaneously provides power for its own setting adjustments. By drawing power from the circuit it protects and using that same power source to drive the trip coil during setting changes, the system eliminates the need for separate external power supplies and reduces overall system complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The power supply function is merged with the protective relay itself. Instead of having separate external power supplies and control systems, the relay integrates both protection and power provision capabilities, using the circuit's operational power to fuel its own configuration changes and reducing the number of external components required.

Inventive Principle:
Principle #5Merging (Combining)

3Adaptability or versatility

If manual switching is used to change trip settings in high-energy areas, then relay settings can be modified, but safety risks to personnel increase

Engineering Contradiction:
Improvetrip setting flexibilityVSAvoidpersonnel safety
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The protective relay enables maintenance personnel to change trip settings remotely without physically entering high-energy areas. By providing the power needed for setting changes through the circuit itself rather than requiring manual intervention at the relay location, the system allows flexible trip setting adjustments while keeping personnel safely outside hazardous zones.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The switching mechanism serves as a safe intermediary that allows remote control of trip settings. Maintenance personnel can operate the switch from a safe location, and the switch will remotely adjust the relay settings by selectively connecting different resistors to the trip coil circuit, eliminating the need for personnel to manually access high-voltage equipment.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Reduces the need for external power supplies, minimizing arc flash risks and costs by enabling safe and efficient adjustment of trip settings directly within the power distribution system.

Implementation Method 1

a self-power relay that provides energy to the first bus line and a second bus line

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

a trip coil with a first coil terminal coupled to a first bus line

Methodology Applied
Scientific EffectElectromagnetic force: Lorentz Force

Data Source

PatentUS20260066639A1Trip circuit for adjusting tripping characteristics of protective relays
Publication Date: 2026.03.05 SAUDI ARABIAN OIL CO
  • US20260066639A1 patent drawing
  • US20260066639A1 patent drawing
  • US20260066639A1 patent drawing

AI summary

A trip circuit for protecting a power distribution system includes a trip coil. The trip coil includes a first coil terminal coupled to a first bus line. Moreover the trip circuit includes a self-power relay that provides energy to the first bus line and a second bus line. Further, the trip circuit includes a normal setting contact and a reduced setting contact each coupled to the second bus line and a second coil terminal of the trip coil in parallel. The self-power relay provides energy to the first and second bus line via Impulse Outputs (POs). Additionally, the switch can control whether the trip circuit operates in a normal setting or a reduced setting.