Self-Powered Wireless Sensor Using Inductor and Delay Circuit

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Solution Overview

Problem

Traditional sensors and monitoring systems for rotating and moving machines require external wiring for power and signal transmission, leading to increased complexity and cost, especially in environments like vehicles and industrial settings, where reliability and distance pose challenges.

Innovation Solution

A self-powered wireless monitoring system using a single coil transmitter with a magnet attached to a moving component, which induces a current to generate power and transmit signals without external wiring, utilizing an inductor, delay circuit, and antenna to send pulses corresponding to the machine's parameters like rotational speed.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional sensors with external wiring are used, then power supply and signal transmission are reliable, but device complexity and installation cost increase

Engineering Contradiction:
Improvepower supply reliabilityVSAvoidwiring complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The transmitter generates its own power through electromagnetic induction from the moving magnet, eliminating the need for external power wiring. The system serves itself by converting mechanical motion into electrical energy for its own operation.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent replaces the mechanical wiring system with a wireless electromagnetic field-based power and signal transmission system, eliminating physical connections while maintaining functionality.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Ease of manufacture

If traditional sensors with external wiring are used, then power and signal transmission are established, but installation and maintenance cost increase

Engineering Contradiction:
Improveinstallation easeVSAvoidwiring requirements
Core Design Contradiction:
Ease of manufactureVSDevice complexity

Solution Approach 1:

The patent extracts and eliminates the wiring component from the sensor system, removing the need for installation and maintenance of physical connections while preserving the core sensing and transmission functions.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The self-powered transmitter eliminates the need for external power installation by generating its own energy from the monitored mechanical motion, simplifying installation procedures.

Inventive Principle:
Principle #25Self-service

3Adaptability or versatility

If independent power supply is used for sensor, then sensor operation is independent, but system reliability decreases

Engineering Contradiction:
Improvesensor independenceVSAvoidsystem reliability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The sensor achieves independence not through an external power supply but by harvesting energy from the mechanical motion it monitors, creating a symbiotic relationship where the monitored system directly powers the monitoring system.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent merges the power source with the monitored mechanical system itself, eliminating the separation between power supply and monitored object that causes reliability issues in traditional independent power configurations.

Inventive Principle:
Principle #5Merging (Combining)

4Device complexity

If wireless transmission is implemented, then wiring complexity is reduced, but power generation capability must be self-sufficient

Engineering Contradiction:
Improvewiring complexityVSAvoidpower generation requirement
Core Design Contradiction:
Device complexityVSUse of energy by moving object

Solution Approach 1:

The patent utilizes the mechanical motion and vibration of the monitored system to generate electromagnetic energy through a moving magnet and stationary coil, converting mechanical energy into electrical energy for wireless transmission.

Inventive Principle:
Principle #18Mechanical vibration

Solution Approach 2:

The system changes the energy state from mechanical motion to electrical energy through electromagnetic induction, enabling the transmitter to generate its own power from the kinetic energy of the monitored component.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system eliminates the need for external wiring, reducing installation and maintenance costs while ensuring reliable and precise monitoring of machine parameters without power source independence issues, allowing for remote monitoring with minimal components.

Implementation Method 1

The magnet interacting with the inductor generates sufficient power to transmit a signal corresponding to the time that the magnet interacts with the inductor

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS9424739B2Self powered wireless system
Publication Date: 2016.08.23 PENNISI TERRY
  • US9424739B2 patent drawing
  • US9424739B2 patent drawing
  • US9424739B2 patent drawing

AI summary

Apparatus for a self-powered wireless transmitter system. One such system includes an inductor, a delay circuit, and a transmitter with an antenna. The magnet interacting with the inductor generates both power and a trigger signal. The inductor generates sufficient power for the transmitter to transmit a wireless signal corresponding to when the magnet interacts with the inductor. Precise timing is insured by the inductor being connected to the trigger input of the transmitter unit and the delay circuit adding a short delay to the signal from the inductor with the delayed signal connected to the supply voltage connection of the transmitter. The transmitter transmits the wireless signal upon being energized through the delay circuit.