Self-regulating setting device for a flow control valve, temperature control system and distribution device comprising the same, and method for same

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing temperature control systems for buildings, such as those using underfloor heating, lack efficient self-regulation mechanisms that can adapt to individual room conditions and user behavior, often resulting in inefficient energy use and comfort issues.

Innovation Solution

A self-regulating adjustment device for flow control valves in consumer loops with heat exchangers, which adjusts the volume flow of a heating medium based on activation and deactivation durations, linked with control influences from prior art, to maintain an energy-efficient operating range and adapt to user behavior without requiring a central control unit or extensive wiring.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a central control unit with extensive sensor networks is used to regulate temperature control systems, then measurement precision and control accuracy are improved, but device complexity and installation cost increase

Engineering Contradiction:
Improvetemperature measurement accuracyVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent divides the temperature control system into independent consumer loops, each with its own flow control valve and control logic. This segmentation eliminates the need for a centralized control unit while maintaining precise temperature control in each zone independently.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Each consumer loop is equipped with self-regulating capabilities through flow control valves that automatically adjust based on local temperature conditions. The system serves itself without external control, reducing complexity while maintaining measurement precision through local sensing and actuation.

Inventive Principle:
Principle #25Self-service

2Loss of energy

If flow control valves are manually adjusted for hydraulic balancing, then energy efficiency is improved, but loss of time and labor cost increase

Engineering Contradiction:
Improveenergy efficiencyVSAvoidadjustment time
Core Design Contradiction:
Loss of energyVSLoss of time

Solution Approach 1:

The flow control valves are designed with dynamic adjustment capabilities, allowing them to automatically adapt to changing thermal loads and conditions. This eliminates the need for manual hydraulic balancing while maintaining optimal energy efficiency through continuous automatic optimization.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system incorporates feedback mechanisms where temperature sensors monitor local conditions and automatically adjust flow control valve positions. This closed-loop control achieves energy efficiency without manual intervention, eliminating the time and labor required for manual hydraulic balancing.

Inventive Principle:
Principle #23Feedback

3Adaptability or versatility

If temperature control systems are designed with individual room adaptation, then adaptability is improved, but device complexity increases

Engineering Contradiction:
Improveroom-specific adaptationVSAvoidcontrol system complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The system is segmented into independent consumer loops, each capable of individual room adaptation. This modular approach allows each zone to be customized for its specific thermal characteristics without increasing overall system complexity, as each segment operates autonomously with identical control logic.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent employs universal control components and algorithms that can be applied to any consumer loop regardless of specific room characteristics. This multi-functionality allows individual room adaptation while maintaining consistent, simple control logic across the entire system.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentEP3665542B1Self-regulating setting device for a flow control valve, temperature control system and distribution device comprising the same, and method for same
Publication Date: 2020.12.02 EUT EDELSTAHL UMFORMTECHN
  • EP3665542B1 patent drawingFigure 1
  • EP3665542B1 patent drawingFigure 2
  • EP3665542B1 patent drawingFigure 3

AI summary

The present invention creates, for the first time, an adjustment device (1) for the self-regulating adjustment of a throughflow regulating valve (2) of a consumer loop (3) with heat exchanger (30), in particular in a temperature control system (10) for buildings, having a temperature control source (4), a liquid heat carrier and a pump (5). The invention furthermore discusses a distributor device (11) for the self-regulating distribution of a liquid heat carrier to at least two or more consumer loops (3) with heat exchanger (30), which each comprise a throughflow regulating valve (2), in a temperature control system (10) with a temperature control source (4) and with a pump (5), wherein the distributor device (11) has a feed distributor (13) and a return distributor (14). At these, the consumer loops (3) are connected together at the inlet side and outlet side, wherein the throughflow valves (2) are arranged at the feed distributor (13) or the return distributor (14). The invention finally proposes methods suitable for this purpose.