Self-Regulating Water Boiler

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Solution Overview

Problem

Traditional boiler systems consume excessive energy as their heating mechanisms remain active regardless of hot water demand, leading to inefficiency and increased costs.

Innovation Solution

A self-regulating water boiler that detects water flow rates and adjusts heating element activation/deactivation based on predefined thresholds, using flow sensing mechanisms and a contactor to conserve energy by reducing thermal output during low demand periods.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the heating mechanism remains activated at all times, then hot water is always available immediately, but energy consumption increases significantly

Engineering Contradiction:
Improvehot water availabilityVSAvoidenergy consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The heating element's operational state is made dynamic rather than static. The system continuously monitors water flow rates and adjusts the heating element's activation state accordingly - fully active when demand is high, partially active during moderate demand, and inactive during low demand periods. This dynamic adaptation resolves the contradiction by maintaining hot water availability when needed while eliminating wasteful energy consumption during low-demand periods.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system implements a feedback loop where the water flow rate sensor continuously monitors actual hot water demand and feeds this information back to the control mechanism. The control mechanism then adjusts the heating element's operation based on this feedback, creating a closed-loop system that automatically balances hot water availability with energy efficiency without manual intervention.

Inventive Principle:
Principle #23Feedback

2Use of energy by moving object

If the heating mechanism is deactivated during low demand, then energy consumption is reduced, but hot water availability is compromised

Engineering Contradiction:
Improveenergy consumptionVSAvoidhot water availability
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

Rather than completely deactivating the heating element during low demand periods, the system applies partial action by maintaining reduced thermal output. This partial operation consumes significantly less energy than full operation while still sustaining a baseline level of hot water temperature, thereby preventing complete loss of hot water availability while achieving substantial energy savings.

Inventive Principle:
Principle #16Partial or excessive action

Solution Approach 2:

The system performs preliminary heating during periods of moderate or high demand, storing thermal energy in the water tank before demand drops. This preliminary action ensures that when demand later decreases and the heating element is scaled back or shut off, the tank already contains sufficiently heated water to meet any immediate hot water needs, thus maintaining reliability during energy-saving modes.

Inventive Principle:
Principle #10Preliminary action

3Use of energy by moving object

If flow rate monitoring and dynamic control are implemented, then energy efficiency is improved, but device complexity increases

Engineering Contradiction:
Improveenergy efficiencyVSAvoidsystem complexity
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The system is designed to be self-regulating and self-adjusting without requiring external control or complex automation. The water flow rate sensor directly interfaces with the heating element control mechanism, creating a self-contained system that automatically responds to changing demand conditions. This self-service approach achieves energy efficiency improvements while minimizing the addition of complex external control systems.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The water flow rate sensor serves multiple functions: it monitors demand levels, triggers control actions, and provides feedback for system adjustment. By making this single component multi-functional, the system achieves sophisticated energy management capabilities without adding separate dedicated sensors or complex control hardware for each function, thereby limiting the increase in overall device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively reduces energy consumption by minimizing heating element activity during low water usage, thereby enhancing energy efficiency and lowering operational costs.

Implementation Method 1

A flow sensing mechanism having an input detects the rate of flow of water through the output pipe

Methodology Applied
Scientific EffectFlow sensing:

Implementation Method 2

A heating element within the boiler water tank heats water within when the heating element is in an active state

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Data Source

PatentUS20250244052A1Self-Regulating Water Boiler
Publication Date: 2025.07.31 BAREL ROBERT
  • US20250244052A1 patent drawing
  • US20250244052A1 patent drawing
  • US20250244052A1 patent drawing

AI summary

A self-regulating water boiler comprises an input pipe fluidly connecting a water source to a boiler tank storing and heating water, a heating element inside the boiler tank, an output pipe leading to an external usage site, and a flow sensor measuring rate of water flow into the self-regulating boiler. When the flow rate is measured to be less than the threshold, the heating element at least partially deactivates, thereby conserving energy whilst demand for hot water is insufficient to necessitate maximum thermal output of the heating element. The deactivation of the heating element may occur in stages, in which specific time intervals must elapse before partial or full deactivation of the heating element. When the flow rate is measured to be greater than or equal to the threshold, the heating element is reactivated.