Self-Repairing Anode Layer for Foldable OLED Display Panels

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

OLED displays suffer from anode brittleness, leading to cracking and reduced service life when bent or folded multiple times.

Innovation Solution

Incorporating a self-repairing layer on the anode, composed of materials like polydimethylsiloxane-4,4′-methylene phenyl isocyanate-4,4′-hexamethylenebiurea, which repairs mechanical damage and enhances bending performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If the anode is made with conventional conductive materials, then electrical conductivity is achieved, but brittleness increases leading to cracking when bent or folded

Engineering Contradiction:
Improvemechanical strengthVSAvoidservice life
Core Design Contradiction:
StrengthVSReliability

Solution Approach 1:

The anode is constructed as a composite structure comprising a first conductive body layer, a self-repairing layer, and a second conductive body layer. The self-repairing layer contains polydimethylsiloxane-4,4′-methylene phenyl isocyanate-4,4′-hexamethylenebiurea that can autonomously repair mechanical cracks, while the conductive body layers maintain electrical conductivity. This composite design resolves the contradiction by combining materials with complementary properties to achieve both mechanical strength and reliability.

Inventive Principle:
Principle #40Composite materials

2Adaptability or versatility

If the OLED display is folded multiple times to enable wearable devices, then flexibility and adaptability are improved, but the anode cracks or breaks due to brittleness

Engineering Contradiction:
ImproveflexibilityVSAvoidservice life
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The self-repairing layer incorporates polydimethylsiloxane-4,4′-methylene phenyl isocyanate-4,4′-hexamethylenebiurea that possesses self-repairing capability. When mechanical cracks occur during repeated folding, the self-repairing material autonomously repairs the damage without external intervention. This self-service mechanism allows the OLED display to maintain reliability and service life even when folded multiple times for wearable applications.

Inventive Principle:
Principle #25Self-service

3Reliability

If a self-repairing layer is added to the anode, then reliability and service life are improved, but device complexity increases

Engineering Contradiction:
Improveservice lifeVSAvoidstructure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The self-repairing layer is positioned specifically between the first and second conductive body layers of the anode, where mechanical stress and crack propagation are most critical. Rather than making the entire device complex, the self-repairing functionality is localized to the precise region needing protection. This local quality approach improves reliability while minimizing overall device complexity by applying the complex self-repairing material only where necessary.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The self-repairing layer reduces the probability of anode cracking, improving reliability and extending the service life of OLED displays.

Implementation Method 1

By utilizing a self-repairing performance of the self-repairing layer, a mechanical performance damage of the anode can be repaired

Methodology Applied
Scientific EffectSelf-repairing:

Data Source

PatentUS12414432B2OLED display panel and display device
Publication Date: 2025.09.09 SHENZHEN CHINA STAR OPTOELECTRONICS SEMICON DISPLAY TECH CO LTD
  • US12414432B2 patent drawing
  • US12414432B2 patent drawing

AI summary

The present application provides an OLED display panel and a display device. The OLED display panel includes a substrate and an anode disposed on the substrate, wherein the anode includes a first conductive body layer and a self-repairing layer, and the self-repairing layer is located on a side of the first conductive body layer close to the substrate.