Self-Rimming Apron-Front Sink for Easier Cabinet Retrofitting

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Solution Overview

Problem

The installation of apron-front sinks is challenging due to the need for precise cuts to fit the sink into the cabinet, and they often do not fit standard cabinetry, requiring extensive modifications or the use of undersized sinks for retrofitting.

Innovation Solution

A self-rimming sink design with a rim that rests on top of the countertop and an apron that extends vertically, allowing for easier installation by concealing cut lines and accommodating various cabinet heights and door sizes without significant modifications.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If precise and repeated cuts are made to fit the sink to the cabinet, then the sink fits the cabinet without gaps, but the installation process takes time and requires repeatedly lifting a heavy sink

Engineering Contradiction:
Improvefit precisionVSAvoidinstallation time
Core Design Contradiction:
Manufacturing precisionVSLoss of time

Solution Approach 1:

The sink is pre-assembled with the apron attached in the factory, so that the apron already covers the area where cuts would normally be made. This preliminary preparation eliminates the need for installers to make precise cuts and repeatedly lift the sink during installation, as the apron is already in position to conceal any necessary cut lines.

Inventive Principle:
Principle #10Preliminary action

2Adaptability or versatility

If the sink width and cabinet door height are standard, then the sink fits standard cabinetry, but retrofitting requires extensive modifications or installation of an undersized sink

Engineering Contradiction:
Improvecabinet compatibilityVSAvoidretrofit complexity
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The apron-front sink design with an extended apron that covers the cabinet opening creates a universal solution that can be installed in both standard and non-standard cabinetry. The apron acts as an adaptive element that conceals cut lines and accommodates various cabinet configurations, eliminating the need for extensive modifications or selection of undersized sinks for retrofitting applications.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS9492011B2Self-rimming apron-front sink
Publication Date: 2016.11.15 KOHLER CO(US)
  • US9492011B2 patent drawing
  • US9492011B2 patent drawing
  • US9492011B2 patent drawing

AI summary

A self-rimming sink is provided. The self-rimming sink includes a basin and a rim extending outwardly from an upper end of the basin in a relatively horizontal orientation. The rim is configured to be placed on top of a countertop for supporting the sink. The self-rimming sink also includes an apron coupled to the rim and defining a front portion of the sink. The apron has a front surface extending vertically below the rim and laterally between a first side surface and an opposite second side surface. The first and second side surfaces each having a front vertical lip that extends laterally to an outer periphery of the rim and a rear side wall portion. The rear side wall portion is recessed relative to the front vertical lip and the outer periphery of the rim.