Self-Rolling Tube Positioning Structure for Deformation-Free Cutting
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Solution Overview
Problem
Current ironing cutting apparatuses for self-rolling tubes are prone to deformation and sticking, leading to increased labor costs due to manual intervention.
Innovation Solution
A self-rolling tube ironing cutting device with a positioning member and an ironing cutting module that winds the tube around opposing surfaces to prevent deformation and adhesion, utilizing a feeding mechanism for precise cutting and automated control.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Manufacturing precision
If conventional ironing cutting apparatus is used, then cutting operation can be performed, but self-rolling tube is prone to deformation and sticking
Solution Approach 1:
A positioning member is introduced as an intermediary component between the ironing cutting apparatus and the self-rolling tube. The positioning member winds the tube around it, providing support during the cutting operation. This mediator prevents the tube from deforming or sticking by distributing the mechanical stress and maintaining proper positioning throughout the cutting process.
Solution Approach 2:
The tube is wound around the positioning member before the ironing cutting operation begins. This preliminary action of positioning and securing the tube on the positioning member prevents deformation during cutting. The tube is pre-configured in a stable arrangement that resists the forces applied during the subsequent cutting operation.
2Manufacturing precision
If manual intervention is used to handle deformation and sticking, then tube quality can be maintained, but labor costs increase
Solution Approach 1:
The positioning member enables the system to self-correct positioning and support issues during cutting. By winding the tube around the positioning member, the system automatically maintains proper tube configuration and prevents deformation without requiring manual intervention. The装置 serves itself by using the positioning member to prevent the very problems that would otherwise require human workers to address.
3Device complexity
If self-rolling tube is processed without positioning member, then device complexity is reduced, but deformation and sticking occur
Solution Approach 1:
The positioning member serves multiple functions simultaneously: it positions the tube, supports the tube during cutting, prevents deformation, and avoids sticking. This single component performs what would otherwise require multiple separate devices or manual operations, adding minimal complexity while providing comprehensive protection against tube deformation and sticking issues.
Data Source
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AI summary
The present application discloses a self-rolling tube ironing cutting device, comprising: a main framework; a positioning member disposed on the main frame, extending along a first direction and spaced apart in the first direction, the positioning member has a first surface and a second surface that are opposite to each other, the positioning member is to pass through the self-rolling tube such that the tube is wound around the positioning member, and at least a part of the self-rolling tube is located on the first surface, and at least another part of the self-rolling tube is located on the second surface; the positioning member comprises a first positioning section and a second positioning section adjacent to and spaced apart from the first positioning section, an ironing cutting module configured to cut off the self-rolling tube at a location between the first positioning section and the second positioning section.