Self-Sealing Fluid Connector Assembly for Accidental Line Disconnection

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Solution Overview

Problem

Unintended dislodgement or disconnection of medical fluid lines can lead to patient injury, infection, and medical professional exposure to medicaments.

Innovation Solution

A fluid connector assembly with medical connectors that include compressible members, which automatically decouple and seal off fluid paths when subjected to external forces, preventing fluid leakage and maintaining safety.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If medical connectors are designed to be easily connected and disconnected for patient care, then ease of operation is improved, but unintended dislodgement and fluid leakage risks increase

Engineering Contradiction:
Improveease of connector connection and disconnectionVSAvoidrisk of unintended dislodgement and fluid leakage
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The compressible member is pre-positioned to cover the opening in the post, creating a preliminary sealing action that prevents fluid leakage before disconnection can occur. When the connector is properly assembled, the compressible member is compressed to expose the opening for fluid flow, but upon disconnection, it automatically returns to seal the opening, preventing unintended fluid loss.

Inventive Principle:
Principle #9Preliminary anti-action

Solution Approach 2:

The system performs a preliminary sealing action by default (compressible member covering opening) and only opens the fluid path when properly connected. This preliminary protective state ensures that if disconnection occurs, the seal is already in place to prevent fluid leakage.

Inventive Principle:
Principle #10Preliminary action

2Reliability

If connectors are made secure to prevent unintended dislodgement, then reliability is improved, but ease of intentional disconnection for medical procedures deteriorates

Engineering Contradiction:
Improvesecurity against unintended dislodgementVSAvoidease of intentional disconnection
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The connector design incorporates dynamic elements including a compressible member that can be compressed during proper assembly to expose the opening, and automatically expands upon disconnection to seal the opening. This dynamic response allows the system to be secure during use but easily disconnected when needed, as the disconnection force naturally triggers the sealing action.

Inventive Principle:
Principle #15Dynamics

3Reliability

If automatic sealing mechanisms are added to prevent fluid loss during disconnection, then reliability is improved, but device complexity increases

Engineering Contradiction:
Improveautomatic sealing during disconnectionVSAvoidcomplexity of connector structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The compressible member is designed to automatically perform the sealing function without external intervention. When the connector disconnects, the compressible member self-activates by expanding back to its original position, automatically sealing the opening and preventing fluid leakage without requiring additional actuators, sensors, or control systems.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The compressible member acts as an intermediary element between the connector components, providing the sealing function through its elastic deformation. This simple intermediary component translates the mechanical state of connection/disconnection into the appropriate fluid sealing action without requiring complex control mechanisms.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively limits or prevents patient blood loss, IV fluid loss, infection, and medical delivery delays by ensuring automatic sealing of fluid paths during unintended dislodgement.

Implementation Method 1

a compressible member surrounding the post... the compressible member uncovers the opening, and when the external force is removed, the compressible member seals the opening

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS20250099735A1Fluid connector assembly that seals flow paths when the connectors are disconnected
Publication Date: 2025.03.27 CAREFUSION 303 INC
  • US20250099735A1 patent drawing
  • US20250099735A1 patent drawing
  • US20250099735A1 patent drawing

AI summary

Fluid connector assemblies that seal off fluid paths in the respective connectors are disclosed. When connectors of a fluid connector assembly are connected to each other, respective compressible members in the connectors are displaced, allowing downstream fluid passage through the fluid connector assembly. The connectors maintain a connection by a snap mechanism that provides a threshold retention force. When an external force greater than the threshold force is applied to the fluid connector assembly, the snap mechanism may no longer maintain the connectors together, causing the connectors to decouple from each other. However, each of the compressible members can return to their respective original positions and shapes to seal off respective fluid paths in the connectors, thus preventing further downstream and upstream flow through the fluid connector assembly and limiting or preventing fluid loss.