Self-Sealing Polymer Venipuncture Pad with Inflatable Vein Simulation

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Solution Overview

Problem

Current venipuncture training manikins and devices are not very realistic and require frequent replacement or repair, making them costly and inefficient for simulating the process of inserting a catheter or needle into a blood vein.

Innovation Solution

A self-sealing polymer pad with fluid passageways that can be inflated to simulate veins, featuring releasable compression fitting into a pad frame, allowing for multiple uses and realistic pressure variations, is designed for training venipuncture, along with an artificial arm and manikin equipped with this pad.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional latex tubes and soft PVC skin layers are used in training manikins, then the device can be manufactured with simple materials, but the device requires frequent replacement and repair after venipuncture training

Engineering Contradiction:
Improvedurability of training padVSAvoidmanufacturing complexity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The training pad uses a composite structure combining a foam core with a flexible outer layer containing embedded fluid passageways. This composite design provides both durability and the necessary venipuncture functionality, resolving the contradiction between reliability and ease of manufacture by integrating multiple material properties into a single manufacturable component.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent changes the physical state of the vein simulation from static latex tubes to inflatable fluid-filled passageways within foam. By controlling the inflation pressure and fluid volume, the veins can be adjusted to different states (collapsed, normal, distended), improving reliability across multiple training sessions while maintaining manufacturability through mold-injected fluid channels.

Inventive Principle:
Principle #35Parameter changes

2Ease of operation

If training pads are designed to be highly realistic with detailed vein structures, then the training quality improves, but the cost and complexity of replacement increases

Engineering Contradiction:
Improvetraining realismVSAvoidpad structure complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The training pad is segmented into modular components: a reusable foam frame and replaceable vein modules. Each vein module contains specific fluid passageways that can be independently manufactured and replaced. This segmentation maintains high training realism through detailed vein structures while reducing overall device complexity and replacement cost by allowing selective module replacement rather than entire pad replacement.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The foam pad structure serves multiple functions simultaneously: it provides structural support, contains the fluid-filled vein passageways, and offers a realistic skin surface for venipuncture practice. This multi-functionality reduces the need for separate components, thereby reducing device complexity while maintaining or enhancing training realism.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Productivity

If the pad uses non-replaceable integrated vein structures, then the device structure is simpler, but the maintenance cost and time increase due to frequent complete replacements

Engineering Contradiction:
Improvetraining efficiencyVSAvoidreplacement time
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The vein structures are designed as separable modules that can be independently removed and replaced within the foam pad framework. This segmentation allows quick replacement of only the worn vein modules rather than the entire pad, significantly reducing replacement time and maintaining high training productivity with minimal interruption.

Inventive Principle:
Principle #1Segmentation

4Reliability

If the pad frame is designed to securely hold the pad in place, then the stability improves, but the ease of pad replacement decreases

Engineering Contradiction:
Improvepad stability during useVSAvoidpad replacement ease
Core Design Contradiction:
ReliabilityVSEase of repair

Solution Approach 1:

The pad frame incorporates dynamic fastening mechanisms that can transition between locked and released states. During training, the frame securely holds the pad for stability. For replacement, the fastening mechanism can be quickly released, allowing easy pad removal and replacement without compromising either stability during use or replacement ease.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a realistic and cost-effective training tool that reduces the need for frequent replacement, enhances realism, and allows for a large number of venipunctures before maintenance is required, improving the quality and comfort of venipuncture training.

Implementation Method 1

the fluid passageway or bore can be inflated by pressurising with a fluid through the at least one connector

Methodology Applied
Scientific EffectPressurisation: Pressurisation

Data Source

PatentEP2577645B1Iv training system
Publication Date: 2018.07.18 LAERDAL MEDICAL AS
  • EP2577645B1 patent drawingFigure 1a~1d
  • EP2577645B1 patent drawingFigure 2
  • EP2577645B1 patent drawingFigure 3a~3b

AI summary

The invention provides a pad for training of inserting a catheter or needle into a blood vein, distinctive in that the pad comprises at least one fluid connector and at least one fluid passageway or bore, the fluid connector is fluidly connected to the fluid passageway or bore, the fluid passageway or bore simulates a blood vein and can be inflated by pressurising with a fluid through the at least one connector. Artificial arm and manikin comprising such pad or adapted to have such pad detachably fastened.