Self-Sensing Foam Shoe Analysis for Real-Time Gait Feedback

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Solution Overview

Problem

Highly accurate gait analysis is currently expensive and limited to laboratory settings, hindering its widespread use for determining foot contact with surfaces and providing real-time feedback for improving athletic performance and preventing injuries.

Innovation Solution

A self-sensing composite polymeric foam is integrated into shoe components to function as both padding and a sensor, generating electrical signals for strain and impact detection, allowing for real-time feedback on gait and foot contact, and providing data on ground reaction force, pressure, and acceleration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If traditional gait analysis methods are used, then measurement precision is improved, but device complexity and cost increase

Engineering Contradiction:
Improvegait analysis accuracyVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent combines multiple functions into a single integrated shoe system. The foam material itself serves as the sensing element, eliminating the need for separate sensors, processors, and power sources that would typically be required for gait analysis. This merging of sensing, processing, and actuation functions into one unified system achieves laboratory-grade measurement precision while dramatically reducing device complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The foam material performs multiple functions simultaneously: it provides cushioning and support as a shoe component while also serving as a self-sensing element for gait analysis. The feedback device also serves dual purposes by providing both structural support and delivering tactile feedback signals. This multi-functionality reduces the number of separate components needed, thereby reducing overall system complexity while maintaining high measurement precision.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Device complexity

If self-sensing composite polymeric foam is used, then device complexity is reduced, but measurement precision may worsen

Engineering Contradiction:
Improvesystem complexityVSAvoidgait analysis accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent utilizes the inherent piezoelectric properties of certain foam materials, which generate electrical signals in response to mechanical deformation. By changing the material parameters (selecting specific piezoelectric foam compositions) and configuring the feedback device parameters (stiffness, size, placement), the system achieves high measurement precision through the foam's natural sensing capabilities without requiring complex external sensing systems.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The foam material is self-sensing, meaning it automatically generates electrical signals in response to deformation without requiring external power sources or complex processing circuits. The feedback device similarly operates autonomously by detecting the foam's electrical signals and converting them into appropriate tactile feedback. This self-service capability eliminates the need for batteries, complex signal processing hardware, and calibration systems, thereby reducing device complexity while maintaining measurement precision.

Inventive Principle:
Principle #25Self-service

3Ease of operation

If feedback device is added, then gait correction capability is improved, but device complexity increases

Engineering Contradiction:
Improvegait correction capabilityVSAvoidsystem complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent implements a closed-loop feedback system where the foam's deformation signals are detected and converted into tactile feedback through the feedback device. This feedback mechanism provides real-time gait correction by delivering appropriate mechanical stimuli to the user's foot, improving ease of operation and gait correction capability. The feedback device is designed to work seamlessly with the foam's inherent sensing properties, avoiding the need for complex control algorithms or multiple processing stages.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The feedback device is integrated directly into the shoe structure, merging the feedback delivery mechanism with the existing shoe components. This integration eliminates the need for separate feedback delivery devices and reduces the number of connection points and control circuits required, thereby improving gait correction capability while minimizing the increase in device complexity.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables highly accurate data collection and real-time feedback for correcting gait and preventing injuries, while being cost-effective and suitable for everyday use outside laboratory settings.

Implementation Method 1

A self-sensing composite polymeric foam produces electrical data, either in the form of a change in resistance or in the form of a voltage, when compressed

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Implementation Method 2

In some implementations the self-sensing composite polymeric foam is also thermally conductive

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentUS20250275687A1Shoe-Based Analysis System
Publication Date: 2025.09.04 NANO COMPOSITE PRODUCTS INC
  • US20250275687A1 patent drawing
  • US20250275687A1 patent drawing
  • US20250275687A1 patent drawing

AI summary

In one example, an apparatus. includes a shoe having a sole with at least a portion of foam replaced with a composite polymeric foam, at least one probe disposed in the composite polymeric foam, a voltage detector coupled to the probe that detects voltage data generated by the composite polymeric foam, and a transformation module that converts voltage data generated by the composite polymeric foam in response to deformation events into GRF, acceleration, or pressure data. In another example, a method includes receiving voltage data produced by composite polymeric foam, the composite polymeric foam providing support and padding in the sole of a shoe, converting the voltage data to force data, comparing the force data to a profile, and transmitting, when the force data fails to fall within a threshold of the profile, a feedback signal to a physical feedback device, the feedback signal indicating a difference with the profile.