Self-Supporting Wire Module for Adaptable Display Case Assembly
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
Existing modular display cases require significant time and are not adaptable to variable object formats due to fixed geometries, making them difficult to assemble and modify for correct display of objects with diverse dimensions and shapes.
Innovation Solution
A self-supporting module made from a ribbed wire-shaped reinforcing bar with multiple flat faces, allowing for versatile positioning and configuration without the need for fixing or mounting, enabling easy assembly, modification, and transport, and accommodating objects of various formats and dimensions.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Stability of the object's composition
If modular display cases are assembled using fixing accessories such as brackets, screws, nuts and bolts according to predetermined geometries, then the structural stability is improved, but the assembly time and complexity increase significantly
Solution Approach 1:
The display case is divided into modular components (vertical bars, horizontal bars, shelves) that can be independently manufactured and assembled. Each component has standardized connection features that simplify assembly while maintaining structural integrity through distributed connection points.
Solution Approach 2:
The fixing accessories are designed with universal connection features that can be used across different modules and configurations. The same bracket and screw design can accommodate various bar sizes and positions, reducing the variety of parts needed and simplifying the assembly process.
2Manufacturing precision
If modular display cases use fixed predetermined geometries for assembly, then the manufacturing precision is improved, but the adaptability to variable object formats deteriorates
Solution Approach 1:
The display case system incorporates adjustable elements that allow post-assembly modification. Shelves can be repositioned at different heights, and modules can be reconfigured to change the overall geometry, enabling adaptation to various object formats while maintaining precise connections through standardized interfaces.
Solution Approach 2:
The system allows modification of key parameters such as shelf positions, module arrangements, and display compartment dimensions. By changing these parameters within the standardized module framework, the display case can adapt to different object sizes and shapes while maintaining manufacturing precision through consistent connection geometries.
3Strength
If fixing accessories are used to assemble display case components, then the structural strength is improved, but the device complexity and ease of assembly deteriorate
Solution Approach 1:
Multiple fixing functions are combined into integrated connection components. The brackets are designed to simultaneously provide mechanical support, structural strengthening, and alignment features, reducing the number of separate parts and assembly steps while maintaining structural integrity.
Solution Approach 2:
The connection system incorporates self-aligning and self-securing features. The brackets and connection elements are designed to automatically position themselves during assembly and lock into place through inherent mechanical features, reducing the need for complex alignment procedures and multiple fastening operations.
4Adaptability or versatility
If modular display cases are designed with multiple components requiring fixing, then the adaptability to different configurations is improved, but the ease of operation and transport deteriorates
Solution Approach 1:
The display case is divided into modular components that can be independently handled, transported, and assembled. This segmentation allows flexible configuration changes by simply adding or removing modules without requiring complete disassembly, improving both adaptability and ease of operation.
Solution Approach 2:
Modules are pre-assembled with connection features and internal structures before delivery. This preliminary preparation allows for rapid on-site assembly and reconfiguration, reducing the complexity of field operations while maintaining configuration flexibility through standardized interfaces.
Data Source
Figure 1~5
Figure 6~8
AI summary
A module (1) for a display case of objects (34), is constituted by a self-supporting wire-shaped element (2) made up by a reinforcing bar profiled into at least three different planes (A, B, C),