SELS Nano Finger Sidewall Coating for Contamination Control

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Solution Overview

Problem

Surface enhanced luminescence (SEL) sensors face challenges in contamination and rigidity issues with polymer nano fingers, affecting the accuracy and longevity of analyte interaction analysis, particularly in surface enhanced Raman spectroscopy (SERS) applications.

Innovation Solution

The use of a thin coating layer on polymer pillars, composed of materials like SiO2 or organic materials, to reduce contamination and enhance the rigidity of nano fingers, combined with metal caps for improved plasmonic resonance, facilitates secure metal cap adherence and controlled flexibility for enhanced analyte interaction analysis.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If polymer nano fingers are used for SELS sensing, then the sensor can be manufactured with ease and flexibility, but contamination from the underlying material affects measurement precision

Engineering Contradiction:
Improveease of manufactureVSAvoidmeasurement precision
Core Design Contradiction:
Ease of manufactureVSMeasurement precision

Solution Approach 1:

A coating layer is introduced as an intermediary between the polymer nano finger and the metal cap/analyte. This coating layer prevents direct contact and contamination from the polymer material while still allowing the metal cap to be secured to the nano finger. The coating acts as a mediator that eliminates the harmful contamination effect without compromising the ease of manufacturing polymer-based nano fingers.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If polymer nano fingers are used for SELS sensing, then the nano fingers can be formed with controlled flexibility, but the polymer material lacks sufficient rigidity for stable analyte interaction

Engineering Contradiction:
Improvecontrolled flexibilityVSAvoidrigidity
Core Design Contradiction:
Adaptability or versatilityVSStrength

Solution Approach 1:

The nano finger structure is transformed from a single-material polymer construction to a composite structure consisting of polymer core, coating layer, and metal cap. The polymer provides flexibility and ease of manufacturing, the coating layer adds structural stability, and the metal cap enhances rigidity and provides plasmonic resonance. This composite approach combines the advantages of different materials to achieve both controlled flexibility and sufficient rigidity.

Inventive Principle:
Principle #40Composite materials

3Illumination intensity

If metal caps are added to polymer nano fingers for improved plasmonic resonance, then signal intensity increases, but contamination from polymer material compromises the metal cap performance

Engineering Contradiction:
Improvesignal intensityVSAvoidmetal cap performance
Core Design Contradiction:
Illumination intensityVSReliability

Solution Approach 1:

The coating layer serves as a protective intermediary between the polymer nano finger and the metal cap. It prevents contamination from the polymer material from reaching the metal cap surface, thereby maintaining the metal cap's plasmonic resonance performance and reliability. Meanwhile, the coating layer is thin enough to allow the metal cap to be securely attached to the polymer nano finger, ensuring both signal intensity enhancement and long-term performance stability.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enhances the performance and shelf life of SEL sensors by preventing contamination, improving stiffness, and ensuring robust coupling for precise analyte detection, expanding the range of suitable solvents and improving signal intensity.

Implementation Method 1

the coating layer reduces contamination of the metal and of the analyte being tested from the underlying material of the polymer pillars

Methodology Applied
Scientific EffectPhysical barrier protection:

Implementation Method 2

Metal caps are formed on the polymer pillars. The coating layer reduces contamination of the metal and of the analyte being tested from the underlying material of the polymer pillars

Methodology Applied
Scientific EffectPlasmonic resonance:

Data Source

PatentUS11320379B2SELS nano finger sidewall coating layer
Publication Date: 2022.05.03 HEWLETT PACKARD DEVELOPMENT COMPANY LP
  • US11320379B2 patent drawing
  • US11320379B2 patent drawing
  • US11320379B2 patent drawing

AI summary

A surface enhanced luminescence (SELS) sensor may include a substrate and nano fingers projecting from the substrate. Each of the nano fingers may include a polymer pillar having a sidewall and a top, a coating layer covering the sidewall and a metal cap supported by and in contact with the top of the pillar.