SEM Charge Density Control for High Aspect Ratio Holes

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Solution Overview

Problem

Conventional scanning electron microscopes face challenges in observing high aspect ratio contact holes due to non-uniform preliminary charge distribution, leading to potential gradients that cause image distortion and deviation in the field of view.

Innovation Solution

A scanning electron microscope design where the charge density in the inner area is reduced compared to the outer area within the scanned region, achieved by adjusting the scanning speed and beam irradiation patterns to create a uniform charge potential distribution without altering the electron microscope's lens conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If uniform beam scanning is used for preliminary charge, then the entire scanned area is charged, but a potential gradient is formed causing image distortion

Engineering Contradiction:
Improvecharge distributionVSAvoidimage distortion
Core Design Contradiction:
Quantity of substanceVSManufacturing precision

Solution Approach 1:

The patent applies local quality by creating different charge densities in different regions of the scanned area. Specifically, the charge density in the inner area is made lower than in the outer area, which compensates for the potential gradient effect and prevents image distortion while maintaining adequate charge for electron detection.

Inventive Principle:
Principle #3Local quality

2Manufacturing precision

If charge density in inner area is increased to suppress potential gradient, then image distortion is reduced, but charge uniformity is compromised

Engineering Contradiction:
Improveimage distortionVSAvoidcharge uniformity
Core Design Contradiction:
Manufacturing precisionVSStability of the object's composition

Solution Approach 1:

The patent changes the charge density parameter spatially across the scanned area. By making the charge density in the inner area lower than in the outer area, it creates a specific charge distribution pattern that suppresses potential gradients and prevents image distortion, achieving a balance between charge distribution and image quality.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach effectively suppresses potential gradients within the scanned area, enabling precise observation and measurement of high aspect ratio contact holes without changing the electron microscope's optical conditions, thus preventing image distortion and ensuring accurate data acquisition.

Implementation Method 1

A scanning electron microscope (SEM) is an apparatus which detects secondary electrons (SE) and backscattered electrons (BSE) released from a sample by irradiating the sample with an electron beam

Methodology Applied
Scientific EffectSecondary electron emission: Photoelectric Effect

Implementation Method 2

an electrostatic lens or the like is not changed, beam scanning is performed so that a charge density in an inner area within a scanned area by the electron beam is lower than a charge density in an outer area within the scanned area

Methodology Applied
Scientific EffectElectrostatic lens effect: Electrostatic Lens

Data Source

PatentUS10297419B2Scanning electron microscope with charge density control
Publication Date: 2019.05.21 HITACHI HIGH TECH CORP
  • US10297419B2 patent drawing
  • US10297419B2 patent drawing
  • US10297419B2 patent drawing

AI summary

The present invention has an object to provide a scanning electron microscope which suppresses a potential gradient produced by preliminary charge without changing lens conditions of an electron microscope. As an aspect to achieve the above object, there is proposed a scanning electron microscope in which a scanning deflector is controlled so that a second beam is scanned to detect electrons released from a sample after scanning a first beam on the sample to charge the surface of the sample and the first beam is scanned so that charge density in a surrounding part within a scanned area by the first beam is increased relatively as compared with a center part within the scanned area by the first beam.