SEM Image Denoising and Alignment for Clearer Microscopy

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Solution Overview

Problem

Existing scanning electron microscope (SEM) images suffer from noise that degrades image quality and resolution, particularly in applications like semiconductor process evaluation.

Innovation Solution

A method involving obtaining multiple SEM images, removing noise from each using machine learning (e.g., auto-encoders/decoders), aligning these images to minimize mean squared error, and combining them to generate a high-quality SEM image.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If multiple SEM images are captured and combined, then image quality and resolution are improved, but processing time and computational complexity increase

Engineering Contradiction:
Improveimage qualityVSAvoidprocessing time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent applies preliminary action by performing noise removal using machine learning on individual SEM images before alignment and combination. This preprocessing step ensures that noise is eliminated early in the workflow, preventing it from propagating through subsequent processing stages and reducing the need for repeated processing iterations, thereby optimizing the overall processing time while maintaining image quality.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent segments the image processing workflow into distinct stages: noise removal, alignment, and combination. By dividing the processing of multiple SEM images into these separate sequential steps, the system can optimize each stage independently and process images more efficiently, reducing total processing time while achieving superior image quality through systematic handling of each processing aspect.

Inventive Principle:
Principle #1Segmentation

2Measurement precision

If noise removal is applied to each SEM image, then image clarity is improved, but computational complexity and processing resources increase

Engineering Contradiction:
Improveimage clarityVSAvoidcomputational complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces traditional mechanical or manual noise filtering methods with machine learning-based noise removal. This substitution enables automated, adaptive noise elimination that achieves superior image clarity while optimizing computational resource usage through learned patterns rather than exhaustive processing, thereby reducing the perceived computational complexity despite the advanced algorithms employed.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Speed

If alignment processing is performed on noisy images, then processing speed is maintained, but image blur and misalignment occur

Engineering Contradiction:
Improveprocessing speedVSAvoidalignment accuracy
Core Design Contradiction:
SpeedVSManufacturing precision

Solution Approach 1:

The patent applies preliminary noise removal before the alignment process, ensuring that images are cleaned of noise prior to alignment operations. This sequencing prevents noise from causing misalignment or blur during the alignment stage, achieving high alignment accuracy while maintaining efficient processing speed through the optimized workflow arrangement.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS20260073485A1Scanning electron microscope (SEM) image improvement method
Publication Date: 2026.03.12 SAMSUNG ELECTRONICS CO LTD
  • US20260073485A1 patent drawing
  • US20260073485A1 patent drawing
  • US20260073485A1 patent drawing

AI summary

Provided is a scanning electron microscope (SEM) image improving method including obtaining a plurality of first SEM images by using the SEM, generating a plurality of second SEM images by removing noise from each of the first SEM images, aligning the plurality of second SEM images, and generating a third SEM image by combining the aligned plurality of second SEM images.