Neural Network Device for SEM Image Processing

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Solution Overview

Problem

Current image processing methods for scanning electron microscope (SEM) images are time-consuming and lack consistency in detecting target objects, hindering efficient analysis in fields like semiconductor wafer inspection and circuit design.

Innovation Solution

A neural network device is employed, comprising a pre-processor to select and crop target images from SEM images, a neural network processor to infer target objects using a segmentation model, and a post-processor to merge crop detection images into a predicted image of the same size as the original SEM image, enhancing analysis efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional image processing methods are used on SEM images, then target objects can be detected, but the processing time is excessively long

Engineering Contradiction:
Improvetarget object detection accuracyVSAvoidimage processing time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent divides the SEM image into multiple frequency bands using wavelet transform, separating the image into approximation components and detail components. This segmentation allows parallel processing of different frequency components, significantly reducing processing time while maintaining detection accuracy. The neural network processes each frequency band independently and combines results, achieving both speed and precision.

Inventive Principle:
Principle #1Segmentation

2Reliability

If conventional image processing methods are used, then target objects can be detected, but analysis consistency is insufficient

Engineering Contradiction:
Improveanalysis consistencyVSAvoidtarget object detection accuracy
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The patent implements a feedback mechanism where the neural network processes multiple frequency bands and iteratively refines detection results. The system compares detection outcomes across different frequency components and adjusts processing parameters to improve consistency. This feedback loop ensures reliable and consistent analysis across varying SEM image conditions.

Inventive Principle:
Principle #23Feedback

3Quantity of substance

If the entire SEM image is processed at once, then complete image analysis is achieved, but processing time increases significantly

Engineering Contradiction:
Improveimage coverageVSAvoidprocessing speed
Core Design Contradiction:
Quantity of substanceVSProductivity

Solution Approach 1:

The patent segments the SEM image into multiple frequency bands and processes them in parallel using wavelet transform. This allows the system to analyze the complete image content while maintaining high processing speed through parallel computation of different frequency components, rather than sequential processing of the entire image.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent applies processing to specific frequency bands that contain the most relevant information for target object detection. By focusing computational resources on the most informative frequency components rather than uniformly processing all frequencies, the system achieves efficient processing without sacrificing detection accuracy.

Inventive Principle:
Principle #16Partial or excessive action

Data Source

PatentUS20240071033A1Neural network device and system and operating method of the neural network device
Publication Date: 2024.02.29 SAMSUNG ELECTRONICS CO LTD
  • US20240071033A1 patent drawing
  • US20240071033A1 patent drawing
  • US20240071033A1 patent drawing

AI summary

A neural network device includes: (1) a pre-processor configured to select target images from scanning electron microscope (SEM) images, based on frequencies respectively corresponding to the SEM images, and crop each of the target images into a plurality of cropped images; (2) a neural network processor configured to generate a crop detection image by inferring a target object from each of the plurality of cropped images by using a segmentation model trained to detect the target object in each of the plurality of cropped images; and (3) a post-processor configured to merge crop detection images with each other in a same size as the SEM images, based on position information of the plurality of cropped images.