SEM Surface Profile Reconstruction Using Inclination and Height Data

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Solution Overview

Problem

Existing methods for determining the inclination angle of a specimen surface in scanning electron microscopy are inaccurate for large inclination angles, leading to errors in reconstructing the specimen's profile due to reduced signal changes in detection regions.

Innovation Solution

A charged particle beam apparatus and method that includes a charged particle beam source, an irradiation optical system, and detection units to scan and detect particles, with an image processing unit that determines the inclination angle and height of the specimen surface, allowing for accurate reconstruction of the profile using both inclination and height data.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If only inclination angle data is used for profile reconstruction, then the process is simpler, but the reconstruction accuracy deteriorates at large inclination angles

Engineering Contradiction:
Improveprofile reconstruction complexityVSAvoidprofile reconstruction accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent merges two types of measurement data - inclination angle information and height information - into a unified profile reconstruction process. By combining these complementary data sources, the system achieves accurate profile reconstruction across all inclination angles, overcoming the limitations of using either method alone.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The apparatus and method enable more accurate reconstruction of the specimen surface profile by correcting inclination angle errors using height information, improving accuracy even at large inclination angles.

Implementation Method 1

a charged particle beam source that emits a charged particle beam; an irradiation optical system that scans a specimen with the charged particle beam

Methodology Applied
Scientific EffectCharged particle beam: Electron Beam

Implementation Method 2

detecting the electrons emitted from the specimen by the radiation of electrons

Methodology Applied
Scientific EffectElectron emission: Photoelectric Effect

Data Source

PatentUS12148594B2Charged particle beam apparatus and image acquiring method
Publication Date: 2024.11.19 JEOL LTD
  • US12148594B2 patent drawing
  • US12148594B2 patent drawing
  • US12148594B2 patent drawing

AI summary

A charged particle beam apparatus acquires a scanned image by scanning a specimen with a charged particle beam, and detecting charged particles emitted from the specimen. The apparatus includes a charged particle beam source that emits the charged particle beam; an irradiation optical system that scans the specimen with the charged particle beam; a plurality of detection units that detects the charged particles emitted from the specimen; and an image processing unit that reconstructs a profile of a specimen surface of the specimen, based on a plurality of detection signals outputted from the plurality of detection units. The image processing unit: determines an inclination angle of the specimen surface, based on the plurality of detection signals; processing to determine a height of the specimen surface, based on the scanned image; and reconstructs the profile of the specimen surface, based on the inclination angle and the height.